Hot sale good performance liquid High fructose corn syrup production line

               High Fructose Corn syrup production line 

What is High Fructose Corn syrup ? 

       High fructose corn syrup (HFCS) (also called glucose-fructose) is a sweetenerand is an isomer of glucose (they have the same chemical formula C₆H₁₂O₆, but their physical structures are different) .   Fructose is sometimes referred to as fruit sugar. HFCS mainly made from corn starch that has been processed by glucose isomerase to convert the glucose into fructose.

How to produce the glucose syrup ? 

        As we all known , the glucose syrup is made from the starch (mainly is the corn starch ) . But  now we have the news technoligy , we can produce the glucose syrup from corn directly , do not need produce the corn starch from corn first . 

         When make the corn starch from corn , there has big pollution problem , we need invest big  amount money to buy one complete set water treatment equipment  beside the corn starch production line . Even making starch from other raw material , it also need the water treatment equipment , otherwise the starch plant project will not permitted by the government .  

         Under this condition , our factory has research and developed the new technology , we can produce the glucose syrup from corn or broken rice directly without pollution . 

Our process picture show 

The final product fructose syrup and the by product protein Picture

Fructose syrup Process Description

Glucose produce section 

Corn powder or rice powder making 

        Use the complete set powder produciton line , we can make the corn powder/rice powder  from corn / broken rice .  The corn powder/ rice pwoder is used to produce the glucose syrup . 

Mixing slurry 

         Put the corn powder/rice powder and water  into the mixing tank, then put in enzyme, keep on particular standard temperature, waiting for some time , then transport to next work section. 

Injector liquefaction 

       The mixed corn powder / rice pwoder milk is sent to buffer tank then liquefied by jet cooker with the aid of enzyme at high temperature  in regular time . 

 Filter press deproteinization 

     Because of inside of the corn / rice slurry have too much protein, so the slurry need pumping into the press filter, after press the slurry,  the syrup will flow into the slot, the protein will stay inside the filter machine.

Saccharification  

        The liquefied material is sent to enzyme saccharification tank for reaction.   Maintain at specific temperature for some time , the syrup will transfer to glucose syrup with  the required DE value . 

Decolorization

      After LAB testing, all the glucose syrup pumping into the decoloration tanks, at uniform temperature,  put in the activated carbon mixing with the glucose syrup, usually have to make twice to get pure glucose syrup.

Filter press decarburization 

        The glucose syrup with activated carbon will be pumped into the press filter, after press the clean glucose syrup will flow into the buffer tank, the activated carbon will stay inside the filter.

Ion exchange

         The clean glucose syrup pumping into the ion exchange columns, inside the column resin will attract all the cation and anion and other small electron, then will get very pure glucose syrup for people eating.  This equipment always is used for high quality product.

Isomerization of glucose

The liquid glucose syrup  will transfer to fructosee syrup with the aid of  glucose isomerase . 

Decolorization

      After LAB testing, all the fructose syrup pumping into the decoloration tanks, at uniform temperature,  put in the activated carbon mixing with the fructose syrup, usually have to make twice to get pure fructose syrup.

Filter press decarburization 

        The fructose syrup with activated carbon will be pumped into the press filter, after press the clean fructose syrup will flow into the buffer tank, the activated carbon will stay inside the filter.

Ion exchange

         The clean fructose syrup pumping into the ion exchange columns, inside the column resin will attract all the cation and anion and other small electron, then will get very pure fructose syrup .  

 Evaporation 

        The pure and clean fructose syrup have very low density, the triple effect evaporator can evaporate frucotse inside water to outside increase density at very short time. Then pump the fructose  syrup into the single-concentrate of evaporator continue evaporate water  for concentrating to reach the required DS as final product.

Some Finished Project Picture Show

 If you interested in our fructose syrup production line or you want to know more , please contact us freely.~~