Corn Syrup Processing Plant

  Corn Syrup Processing Plant

Glucose syrup is widely used in food and other industrial field.

The process of corn syrup processing plant:
1. Mixing system
Add equal water and corn flour into the mixing tank, then mix moderate enzyme, keeping a certain temperature to wait for material to make physical reaction;

2. Spraying and liquefaction system
After some time, the meterial is put into the spraying and liquification tank. Trough high spraying in regular time, the corn flour graduallly is transferred into syrup;

3. Plate frame pressing filter deproteinization system
The glucose liquor transformed in high temperature is put into the plate frame press filter to be pressed mechanically, discharging the glucose liquor, leaving corn protein inside the machine;

4. Saccharifying system
The filtered glucose liquid is put into the saccharifying tank, maintaining a specific temperature, adding moderate saccharifying enzyme. The saccharifying reaction is to begin after some time;

5. Decoloration system
The saccharified glucose liquor is pumped into the decoloration tank, adding acticated charcoal, holding a certain temperature. Generally, it needs twice to make the liquor transparent;

6. Plate-and-frame press filter decarburization system
The mixed glucose liquor with active charcoal is pressed by the pressing filter to get white transparent glucose liquor;

7. Ion exchange system
The pure glucose liquid is pumped into the ion exchage column, other ions included in the liquor are absorbed by resin to get edible syrup;

8. Triple effect evaporator
The gucose syrup is pumped into the triple effect evaporator to discharge excessive moisture instantly, improving the density of glucose syrup;

9. Single effect evaporation system
The main function of single effect evaporator is to get high density glucose syrup from 80% to 84%;

10. Final glucose syrup storage tank
Its unique function is to keep the density of glucose syrup better, convenient for productiong and transportation.

1.Our company and products

Established in 1994,the company researched,developed and manufactured series complete equipment:

(1) airflow crash dryer, vegetables dryer

(2) Potato,sweet potato,cassava complete starch equipment

(3) Wheat,maize starch complete equipment

(4)Use corn(with by product  highly nutritious corn protein ),break rice, glucose syrup production line to transfer glucose syrup,maltose syrup making machine

(5)High fructose corn syrup(F-42) glucose syrup making machine

The choosing of material is depended on you,you can choose stainless steel or carbon steel.And our corn syrup processing plant is absolutly with no pollution,so don't worry about the sewage.

And our corn syrup processing plant use double-enzyme method to make rice syrup.

2. Corn glucose is widely used in many fields, like food, medicine, paper, etc. Traditional method is processing starch to glucose, in consideration of high cost of starch, more and more people turn to process glucose from corn or rice. We adopt the newest double-enzyme method to process broken rice, the product is clear and of high quality, customers can also get protein dreg for animal feed.

3.The by-product produced by corn syrup processing plant

Every part of corn syrup processing plant:

Finish product sample: