new technology automatic cement brick machine QT4-15C

Specifications

new technology automatic cement brick machine

automatic fly ash bricks making plant QT4-15C introduce

(1) Automatic concrete block machine

(2) Installment the computer program

(3) Hydraulic vibration

(4) solid/hollow block/paver

1 FAL-G bricks making plant QT4-15C Production capacity  

2  FAL-G bricks making plant  QT4-15C Main technical parameters  

3. FAL-G bricks making plant QT4-15C advantages:

1). Strong High-Strength Steel Structure

2). Hydraulic and full automatic

3). Certificates: SGS/CE/ISO9001:2008

4). German Siemens motor/Japanese Mitsubishi PLC/Omron travel switch

5). Mould heat treatment & carburization technology

4. Raw Materials, Sources and Availability.

1) Fly-Ash:

this Raw material is freely available in Thermal Power plants. There are no taxes on this item
whatsoever. Transportation charges are only to be attended by the entrepreneur.
However, the proposed Unit will get Fly Ash from locally available Thrmal
Powerplants, which is having best quality fly ash not only in the country, but also in the
whole world

2)Lime/OPC:

Lime used in this process is known as Hydrated Lime, which can be obtained
by Calcining Brunt Lime. One KG of Brunt Lime gives 2.2 Kgs of Hydrated Lime after
Calcining. Brunt Lime can be obtained from Kuddur, Andhra Predesh where Lime Kilns and
High Quality Brunt Lime are pettily available. Alternativily Hydrated lime is available as an
industrial by-product of Paper Mills

This Project however aims to utilize OPC cement as a substitute for Lime. It
will give faster strength to the bricks, besides giving improved consistent quality. It also
ensures a better cost effectiveness for the same. Using OPC will be a standardized practice
compared to Lime, as, unlike OPC, Lime quality changes widely across suppliers and across
seasons. The other prime advantages of using OPC (compared to Lime) is it’s easy
availability locally through nationwide Retail Network of Cement Companies.

3)Gypsm:

This too is an industrial waste. This is available at Fertilizer Plant as in
industrial wastes

4)Sand / Crusher Dust.

Sand is used as an economizer and to increase the strength of bricks to some
extant. Sand is procured locally. Crusher dust can also be successfully used in place of sand.

5.  FAL-G bricks making machine QT4-15C parts

(1).Cement silo (optional part, as it is hard to transport)

(2).Screw conveyer

This is instrumental for transporting fly ash from the silos (optional fitting) or cement hopper (optional fitting) to the loading bins of the batching machine.

(3) PLD1200 batching machine

function: This is the starting point of the Production process. It consists of three loading bins and one weighing bin. It also contains belt conveyers to convey materials from loading bins to weighing bin. Batching and weighing is done by PLC control. We can load three different types of material into the loading bin

(4) JS500 mixer machine

Function:All the ingredients are mixed in this mixture machine. The mixing time and speed is controlled by PLC. The inbuilt water pump adds water to the mix automatically, as per requirement.

 (5). Belt conveying machine (6m)

When the batching plant’s weighing bin trips according to the PLC control, the material comes to this conveyor belt. The material is then carried to the mixture machine.

(6) Host machine

(7)Stacker

This lifts the pallets carrying the bricks/blocks, and stacks them on 5 to 6 layers automatically.