Cheap full servo baby diaper machine factory

Main technical Parameters

Typical advantages of mechanical parts and Electrical parts:

Mechanical Parts:

Driving system

• Adopt several servo motors for transmission controlling, main raw materials unwinding driven by frequency control, to guarantee the precision and stability of the machine in high speed, and can realize not change any transmission parts to change the product’s size, can directly set on PLC, easy to operate and maintain

• All cutter racks adopt with CNC processing, guarantee the precision of bade and prolong the cutter’s lifetime

• Cutter adopts universal joint coupler transmission

• Stressed timing belt is widen

  32. Air supply

• Vacuum, drum former, dust and wastage collection during production process adopt with several sets air pump and positive pressure blower

• Air supply is set on the top of machine, made by steel tube, reduce the static electricity, high pressure blower unified air supply, pressure can be adjusted

• Air tube is set on the top of machine, unified conveyed by galvanized pipe/PVC pipe, connect necessary distributing pipe at the nearest place, neatly arrangement

• Electrical parts advantages:

   

   

  1.Driving system

   

  • All servo motors unified controlled by PLC, realize the precious adjustment of each driving unit

  • Each servo motor running condition can be shown and revised through touchable screen

  • Do not need to change any transmission part to change product’s size

  • Machine can remotely controlled, change parameters according to client’s request, can adjust the size of all raw materials

  • It can delete the difference of mechanical running in time and guarantee the qualified rate.

    2. Detection system:

  • Raw materials connection joint auto detection, auto rejection

  • Raw materials breaking auto alarm and auto stop

  • Lycra breaking auto detection and auto rejection

  • Detection switch shelf is convenient to adjust

    3. Driving system

  • Single button starts up one by one to reduce the power network impact

  • Without blower start up and glue applicator start up, machine cannot start up. Also this function can be shield.

    4. Unwinding and splicing

  • hydrophobic NW, hydrophilic NW, ADL, upper tissue paper, bottom tissue paper, bottom film adopt frequency converter A/B individual unwinding with auto splicing function.

  • Material diameter: bottom filmφ600mm, all the othersφ800mm. Core inner diameter 3 inches.

  • Unwinding is stable when splicing. Splicing can be automatic or by manual.

  • Splicing speed can be set on screen.

  • Splicing diameter can be precisely adjusted to save the material cost.

    5. Material supplying control unit

  • It adopts Frequency converter to control wood pulp supplying amount. The supplying amount can be set on the touchable screen

  • SAP supplying adopts servo motor control, uninterrupted supplying. The supplying amount can be adjusted and shown on the touchable screen. Shortage alarm

  • Tension of Lycra controlled by servo motor, it can set on touchable screen.

    6. Operating touchable screen

  • Operating screen equipped on the middle of the machine, with Chinese and English program

  • Material shortage, joint, connection, Fan , Vacuum pump working state can show on the screen

  • The data of counting position, quantity can adjust on the screen

  • Working speed(piece/min), single producing output, monthly output, annual output, counting quantity and products’ passing rate can show on the screen

  • The testing system for supplying amount of SAP and glue, lack or broken of all material switch on/off can show on the screen

  • All the switch of servo motors on/off, if some part no need working, it can tune off alone, so it can save electricity and extend the machine using time.

    7.Heating system

   

  • Temperature controlling system controlled by touchable screen, it can show the state for every part of temperature control system

  • Thermocouple control temperature system

  • High quality heating element

  • Conductive slip ring control the power and signal of temperature

  • Heating system adopts cylinder pressure, when machine stopped, all heating parts up automatically, when machine running, it returns again and it can be manual controlled independently

    8. Safety unit

  • Machine equipped with safety door

  • Machine equipped with urgent stop button

  • Machine equipped with safety pull switch, ensure the safety for operators

  • Machine equipped with the unit for up speed, down speed, alarm button and the auto up speed button, it’s easy for operating

  • Machine equipped with safety plate on the cutting parts

  • Machine equipped with repair lighting

    9. Independent wire casing is set at the side of back transmission box, divided into strong and weak lines, neatly arrangement, with independent door.

    10. Spray, scraping glue control system

  • Reasonable glue spray position reservation, glue tube go through from the hole on the top of machine into back transmission cabinet, then straightly come out from machine board, glue tube can be fixed in transmission cabinet to avoid rubbing with other parts

  • Matched with glue applicators, spraying automatically, when the machine stopping, it stopped automatically, also can be by manual control

  • Adopt with glue spray quantity manually tested function on touchable screen when machine is stopped

  • All glue break station unified controlled by system

  • Supply 0-10V DC tracking signal of glue applicators

  • Adopt with lights at glue spayed position

  • Bridge type glue applicator assembly device

    Note: Glue applicators are excluded in main machine and can be bought by clients or from us directly.