Mobile Slaughter Unit

Specifications

Mobile Slaughter Unit

1. 1.   Standard Vehicle / Unit

• Horse Style, Z type 36 Ft. Standard Trailer
• Wheel and Excel for low Profile interior floor Deck
• Trailer fitted with 2 Set of Excel; excel fitted with single pare of 10.00R20 Radial Tier
• Overall Dimensions: 36 x 8 x 13.5 :: L x W x H : Ft.
• Length: Drop wall to Rear: 28 Ft.
• Length: Front to Drop wall: 4 Ft.
• Nominal Inside Height : 11.5 Ft.  

1. 2.  Parts of Unit

Part – 1 : 8 Ft. + Part – 2 : 11 Ft. + Part – 3 : 17 Ft. = Total 36 Ft.

The trailer is divided into three sections, mechanical/storage, hanging carcass cooler, and processing from front to rear.

Part – 1    Mechanical Area

Part – 2   Hanging Carcass Cooler

Part – 3    Processing Area

1. 3.   Mechanical Area

       Diesel Generator                          Gas & Water Line                   Cooling & Other Equipments

Refrigeration Unit                         Side Stairs                               Storage Bin & Gas Geyser

• Ceiling Insulated
• Aluminum Floor
• Water Pressure Pump
• Flore Drain or Flush Door Sill
• Fluorescent Lights with Switch.
• Ventilation Opening for Exhaust Fan
• Overall Length of this Area is about 8 Ft.
• Power 220 Volt Power Output – 2 Nos.
• Ventilation Opening for Cooling air Inlet
• Foldable Stairs to go inside the mechanical Area
• Refrigeration Compressor for Cooler Evaporator.
• Curb Size door wide 36” Width & 6 Ft. In Height.
• Acid Wash Tank with Pressure Pump (Optional)
• Ceiling & Separating wall finished with plywood skin
• Solid Permanent Wall separating this area from cooling area.
• Water Tank capacity 1,200 Ltr. With Automatic Level Controller
• Storage Area for Small tools, Trolley, beef & Lamb Cradles and Meat Saw
• L.P.G. Gas instant water Geyser / Electric instant Water Geyser for Hot Water
• The Length of Area is from front to drop wall is 4 Ft. & 4 Ft. length of Drop wall also.
• Diesel Power Generator as per Customer Choice up to 5 to 30 KVA (Optional)
• Electric Power Inverter with 1.2 KVA output for Exhaust Fan & Fluorescent Light Backup during non Availability of Power.(Optional)

1. 4.  Hanging Carcass Cooler Area

   Evaporating Condenser                         Inside Cooler Area            Central rail & Guide Rail       

Meat In Cooling Area

• Temperature of Cooling area is + 4 Deg. Cel.
• Cutout in bulkhead above doors for meat rail.
• Aluminum floor / stainless steel Flore (Optional)
• S.S. hooks in after corner for hanging Meat hooks.
• Full Length by 11 Ft. Directly after Mechanical Area.
• A Center rail will connect with a single rail in processing area.
• Ceiling, Wall and Door covering with 100 mm Thick PU Panel Insulation.
• Rail system capable to supporting an 3,500 – 4,000 Kg. Load of carcasses.
• 4 Nos., Fluorescent lights fixture cold weather proof. Switch located at processing area.
• Insulation panel available with Aluminum Sheet or Stainless Steel (Optional) sheet in-side cooling Area.
• Meat rail system with a support structure built into walls and across ceiling to mount a 4 rail meat rail system to.
• Double door 24” wide each, double sealed with heavy duty Steel frame and no lip on bottom of door for cooler cleaning. Latches to open door from both sides.

1. 5.  Processing Area

   Processing Area                   Air Curtain            Head Inspection Rack          Cable Winches

           Electronic Weighing Scale  Sink & Paper Towel Dispenser         Hook Rail                                 Offal Door     

      Meat Saw                           Back Ramp                  Water Hoist                  Organ Inspection Tray

• Exhaust fan & Intake air vent
• Trolley storage rail mounted on wall
• Inspection tray on side wall for meat organ
• Fluorescent lamp electric instant killer (Optional)
• Aluminum floor / Stainless steel Flore (optional).
• Wheel well covers to be food grade stainless steel.
• Heavy duty frame and flush with floor for trailer clean out.
• Hose station with hot & cold water  and 8 Mtr. Hose and nozzles.
• Head Inspection racks mounted on rear wall curb side on rear door
• 2 Nos. Duplex 220 Volt outlet each side 1.5 Mtr. Above from Flore.
• Door with latch to open from each side and secure cam lock closer for travel.
• 4 Nos., Fluorescent lights fixture. Switch located at rear of trailer / Back door.
• 2 cargo rings flush mounted in floor, 3 ft forward and 8 ft forward of rear door.
• 30” x 30” access door flush with floor, curb side, with latch to open from each side.
• Rear Door 4 Ft wide full height, centered. Or 2.5 Ft. x 2 Nos. full height, Double door
• One two in one hot & cold water mixer dispenser near by  sink for multipurpose works.
• 2 Nos. Full Width Drin sumps with floor level grating.  One at rear & near door into cooler.
• One Sink station, Stainless steel paper towel dispenser, hanging hot air dryer, Liquid shop dispenser with hot & cold water dispensing facility.
• Removable ramp 4 feet wide & 5 Feet Long in 2 sections attach to rear of trailer. Flush with Flore and allow rear door to be opened and closed with ramp in place