2 wave Guardrail Roll Forming Machine

Specifications

High quality 2 wave Guardrail Roll Forming Machine,

two wave guardrail formig machine,

cold roll forming machine

1. Components of  two-wave guardrail roll forming machine

The main parts of this guard rail line includes: uncoiler, leveling and adjustable roller, nine roller leveling system, 250T four post hydraulic press (punching holes of both end, and cut panel at same time), plat panel punch model (punching head and cutter each set as spare part), panel  support table, quick material supplier system, photoelectrical switch, roller guiding table, 13 stands of roll group, 4 group of stand roller,11 sets synchronization distribute gear box, ZQ650 reducer, 37kw stepless adjustable motor, 6m finished product support table, control box, as for spare part including one set of gear box and others.

2. Technical Parameters

1. Suitable material: HR coil, CR coil, galvanized steel;
2. Coil Thickness: 2-3mm;
3. Profile: two-wave guardrail according to drawing;
4. Machine work speed: 6-10m/minute;
5. Power supply: 380V, 50Hz or as per user’s need;
6. Dimension: about 16m×1m×1.5m(whole line);
7. Total gross weight: approx 15 tons;
8. Paint of the machine: main body in blue color.

3. Components 

1. DECOILER   1 SET
1) Manual decoiler or Hydraulic decoiler according to Buyer's need
2) Expansion diameter: 460-520mm
3) Capacity: 5 tons
4) Manual decoiler: manual tightening, passive decoiling
5) Hydraulic decoiler: Hydraulic tightening, motor-driven decoiling, hydraulic power 5.5KW, motor power 3KW.

2. LEVELER   1 SET
1) 7 rolls leveling, with 2 sets of guiding rolls
2) Leveling roll diameter: 100mm
3) Roll material: 45# steel, heat treatment.

3. HYDRAULIC PUNCHING MACHINE   1 SET
1) Hydraulic pre-punching before roll forming
2) Hydraulic pump power: 11KW(shared with cutting)
3) Punching moulds: 2sets, Cr12 material, quenching HRC58-62.
 
4. ROLL FORMING MACHINE   1 SET
1) Forming stations: 16
2) Roll material: GCr15, precision machining, polishing and quenching HRC 58-60
3) Shaft diameter: 90mm
4) Shaft material: high grade forge 45# steel, heat treatment
5) Main power: 18.5KW AC motor
6) Way of drive: 1.5 inch chain transmission.

5. HYDRAULIC CUTTER   1 SET
1) Length control system: PLC, encoder, computer counter
2) Cutting tolerance: ±2mm
3) Cutting mould material: Cr12, quenching HRC 58-62.

6. PRODUCT TABLE   1 SET
1) Structure: simple unpowered roll table
2) Table length: 6 meter.

7. CONTROL CABINET   1 SET
1) Control system: PLC controller(PANASONIC brand)
2) Operation: touch screen operation
3) Speed adjuster: Frequency Converter( PANASONIC brand)
4) Length controller: Encoder(PANASONIC brand)
5) Outline: 700mm×300mm×1000mm(L×W×H).

4. Process sketch 

Decoiler --- alignment guiding roller  --- nine roller levering --- 250T hydraulic punching hole --- panel transport table --- swift supplier --- photoelectrical switch --- roller guiding table --- 13 group main cold forming body --- roller finished product supportable.