high precise zirconia part by isopressing and CNC engraved technic

Introduction

Zirconia ceramic has high toughness,high bending strength,high abrade-resistance,the Coefficient of thermal expansion is close to steel,it was widely used in structure ceramic areas. Mainly products: Y-TZP grinding ball,grinding medium,nozzles,ball valve and seat,zirconia moulds,fan axes,drawbench mould,incision tools,wearable knives and other wearable accessories

Technical Parameter

Zirconia material parameter:

Capabilities

Press to Shape: Typically when referring to ceramic parts that are pressed to shape we are talking about parts that have their net shape coming off of the tooling. The only additional work required by the customer is what is necessary to fit them into your application. Most of our customers add value to our product via metallization or some type of assembly.

Green Machining: Green machining is a term used for machining ceramic material prior to firing. This operation allows us to add additional configurations to a part that has been either dry pressed, iso-pressed, or extruded that you normally could not obtain by these operations directly. They could be in the form of multiple stepped I.D.’s and O.D.’s as well as notches, cut outs, holes, or some type of shape on the sides of these already formed green parts.

Post Firing Grinding: This refers to grinding after the firing process. Once this material is fired, the only thing harder is diamond. The only way to change the shape or sizes of a fired part is to grind it, ream it, or hone it with some type of impregnated diamond tools (i.e., wheels, reamers, or hones). Ceramic parts can be reamed or ground after firing to achieve a closer tolerance than what can normally be achieved prior to firing.

Ceramic Machining

We have a wide range of machining and finishing processes. This enables our ceramic products to be used in applications where excellent surface finish and tight tolerances are vital for their success.

Our manufacturing techniques include;

Centreless grinding - for OD grinding of ceramic tubes and rod to 2 micron precision.

Tool post grinding - up to 1000mm long and diameter up to 200mm.

CNC milling – Intricate shapes produced from a range of ceramic materials.

Flat bed grinding – to a flatness of 10 microns over a length of 1000mm.

Lapping - We have both silicon carbide and diamond laps for polishing surfaces to a mirror finish. Size up to 350mm diameter and polish to better than 0.2 Ra.

Polishing – Pump pistons are made by diamond polishing to a finish of better than 0.2 Ra.

Spheres and seats - We can manufacture spheres and seats to a range of sizes, lapped to a gas tight seal.

Drilling – Hole sizes from 2mm to 100mm.

Honing – Internal and external honing of ceramic tubes and rod.

Sawing - We regularly cut ceramic components to size for both high volume and low volume products, with precision to 80 microns.

About us

Shandong Fame Rise Group is a comprehensive group dealing with refractories, elbows, flanges and so on. Now we have three subsidiary companies as follows: 
Zibo Fame Rise Refractories Co., Ltd. 
Zouping Fame Rise Flange Co., Ltd. 
Qingdao Fame Rise Trading Co., Ltd. 

In 2013, we set up Qingdao Fame Rise Trading Co., Ltd. to make exporting our refractory products and flanges more easily. They are all with rich experience of exporting. This will be sure to give you the best service. At the same time, we have more than 7 cooperating factories, with ISO and SGS certificates, which will keep you the good quality products. Then from our company, you will get the best services and good quality products. This is your choice! 

We have been in this line of business for many years. Our products have been exported to many countries and regions, such as the Middle East, the USA, Singapore, the Philippines, Thailand, Germany, Russia, Columbia, etc., and receive a warm welcome. 

"To Seek for Greater Perfection" is our goal. We sincerely hope to cooperate with people from all over world. We sincerely hope to cooperate with people from all over world.

Customers’  Notices

We produce according to customer’s requirement.

Therefore,we need you to send us specific inquiry. 

Then we can evaluate and quote.

Parameter includes:    

1 .What's the material you are going to deal with?

2 .What are the physical characteristics of the material?

Such as the size,tolerance,temperature,density,etc

3 .What's the producing capacity you are going to achieve?

The Packing

Terms & Conditions

How to cooperate with us?

Quality is guaranteed and delivery is on time. T/T payment and L/C are avaiable.We ensure our goods with the same quality as the approved one. If not, we will remake them for you.

Why inquiry form us?Why chose us?

1. Our technology team have more than 10years experiences. Our polish can be achieved diamond mirror polish requirement;

2.We can provide you our solutions for your developed structure;

3. We can provide you better quality and reasonable prices;

4. A full quotation as your required will be offered in 24 hours;

FAQ

1. Are you a factory or trading company? 

We are a factory.

2. What is the material of your products?

The material involves alumina,ziconia,ZTA,cordierite,steatite and mullite . 

We can also choose material according to customers’ requirement.

3. How does your factory do regarding quality control? 

Quality is priority. We always attach great importance to quality controlling from the very beginning to the very end.  

4. How can we get the quote?

 Of course,First send the detailed drawing to us.

5. How long will we arrange production?

Normally we need about 25~30 days

6. Do you have MOQ?

Of course we have our MOQ,but for our first cooperation,we would like to help you to produce at any quantities.

7. How to caculate the shipping charge?

When we make the official quotation,we will give our local charge for your referance. 

If you have your own agent,that would be better.

8. How we can know that our products are in production? 

After we received your payment,we will take photoes about the whole production process at any time if you need.

9. What's the trade terms and payment terms?

We usually quotated for FOB/Ex-work/CIF price. 

Payment we can accept TT in advance,wester union ,and L/C

10. How to contact us?

Pls send your detailed drawings or picture by email,

We will provide quotation within 24hours.

Contact person :

Kevin Zhou

Oversea sale manager