Three-axis robotics automation for injection molding machine

Customers Application Cases:

• Robot arm has been widely applied to household appliances, computer and peripherals products, photoelectric, cosmetic, automobile, clocks and watches, precision gear, PET bottle embryo, beach chair, audio-visual music, light guide, communication electronic, mobile phones, medical supplies, medicine packaging, food packaging, etc.

Advanced Processing Equipment:

• Company use advanced laser cutting machine, large gantry machining center, large CNC machining centers, CNC bending machines, cutting machines, CNC lathe, milling machine, surface grinding machine etc. ensure the machining precision and quality.

Machinery assembling - Rigorous work, focus on details:

• Each assembling technician all passed through the strict pre-job training, qualified then mounts guard.
• Standardized assembling process, ensure every process up to standard requirements, improve the assembly precision and quality.

Machinery Parts Warehouse:

• Company purchased modern storage bin, improve the standard product quantitative inventory, guaranteed fast delivery to meet customers’ need.
• Warehouse all input materials, must be with factory quality inspection certificate and by our professional technician re-confirmed, ensure that incoming products 100% qualified.
• Input parts all need to be record, each component are coded and placed provisions position, ensure warehouse efficiency and prevent the loss of resources.

Best Automation Integrated Solution:

• NO.1-Traversing Robot Arm,Belt Conveyor Collocation Map
• NO.2:One Person Control Two Sets Traversing Robot Arm
• NO.3:Sketch Map for Whole Factory Automation
• NO.4:Sketch Map for Whole Factory Automation

Corporate Culture:

• Vision:  Become world class brand of intelligent equiptment!
• Mission:  Create the biggest value for customers, employees, firm and society!
• Core value:  Serious, honest, sincere, win-win, innovative, sustainable!
• Culture mode: Army + school + family!    Ensure accomplishment,   resolute completion!

Overseas Sales and Service Network:

• Our business involves various markets all over the word, in many fields with our excellent product performance; we favored consistent high praise from domestic and foreign customers.

                ***Knowledge for Robot Selection ***

Step 1: Selection on the tonnage of injection molding machine

Below 100 Ton

BRP650V

BRB600IDY

100~200 Ton:

BRB700IDY             

BRA700WDY

BRB800IS-S2

BRR600ID-S3/S5

200~280Ton

BRA900WDY 

BRR800ID-S3/S5

200~450Ton

BRB1000WDY

BRB1000WD-S2

BRR1000WD-S3/S5

450~650Ton

BRB1200WDY 

BRB1200WD-S2

BRR1200WD-S3/S5

650~1000Ton

BRC1400WDAGY

BRC1400WDAG-S2

BRC1400WD-S3/S5 

BRTN1400WS-S3

1000~1600Ton

BRC1800WDAG-S2   

BRC1800WD-S3/S5

BRTNWD1800WD-S3

1600~2200Ton

BRC1800WSA-S2 

BRC2200WD-S3/S5

BRTN2200WS-S3

2200~3000Ton

BRTN2600WS-S3

3000~4000Ton

BRTN3000WS-S3

Step 2: Selection of Swing-arm Robot or Traversing Robot Arm

(1). Below 150Ton of IMM, for two plate molding or runner take-out only, select swing-arm robot. 

(2) .Above 150Ton, select traversing double-arm robot.

Step 3:Double-arm or Single-arm Selection

(1).Most products are from three-plate mold, Double-arm Robot is the best selection for the OEM enterprise.

(2).Hot-runner mold product, with stable production order, Single-arm robot is a good choice.

Step Four: Selection of Telescopic Arm or Single Stage Arm

(1).Below 200Ton,we suggest single stage arm, for its short Vertical stroke(700mm)

(2).Above 200Ton, select telescopic arm.

(3).Shop traveler and factory with a low height must choose telescopic arm.

Step Five: Selection of Two-axis, Three-axis and Five-axis AC Servo Driven Robot Arm.

A. Two-axis AC Servo: Traverse-axis and vertical-axis is driven by AC Servo motor.

Advantage One:

Traverse-axis driven by AC Servo motor, precise position, short circle time, remote adjustment, convenient and fast. Products can be placed in multiple-point equip with the belt conveyor.

Advantage Two:

(1).Vertical-arm driven by AC Servo motor, precise vertical traveling, stable products sucking, and less alarm.

(2).Remote adjustment of vertical-axis, save the time for EOAT adjustment.

(3).Vertical-axis driven by AC Servo motor, product take-out time is quicker than Cylinder driven. Save the circle time and the productivity can be increased more than 10%.

(4).It is cheaper than three-axis and five-axis robot arm.  

B. Three-axis and five-axis all AC Servo robot arm

(1).All-axis AC Servo driven robot arm, with fast speed and short time for EOAT adjustment.

(2).With the function of mold labeling and mold inserting.

(3).The price is higher.