Glazed tile sheet roll forming machine

Specifications

FEATURES
1. In order to meet the requirements to use all kinds of colored sheet and materials (high and low strength sheet), our company improves the design of the forming press and adds a herringbone roller between wave crests of profile, which makes pressed sheet flat, beautiful appearance and increase the strength of the flat sheet.
2. All the rollers are forged from the high quality steel and are processed intensely through high frequency hardening and quenching and tempering. The surfaces of the rollers are plated with hard chromium. The rollers are smooth and wear proof.
The computer controls the length and the measurement, which is reliable and laborsaving.

Technical parameters:

(1) Suitable material to process: color/galvanized sheet

(2) Thickness of the plate: 0.3-1.0mm

(3) Roller: steps: 13 (change as per different machine); material :45# steel, Rolling chromium thickness:0.05 mm

(4) Diameter of active shaft: 70-95mm

(5) Productivity: 8-12m/min

(6) Wall thickness of the main forming machine: 12/16/18mm steel plate

(7) Main forming machine body: Groove, H shape steel (250mm-400mm)

(8) Transmission chain is25.4mm,;

Reducer is 5.5kw Xingxing Cycloid which works stably and no noise.

(9) Cutting hydraulic system adapts CDF-10 gear pump, the motor power is 4kw, no noise, work stably, long life expectancy.

Cutting tool material: GCr12 with quenched treatment 60-62°C

(10) PLC control system, easy to operate, high precision and work stably.

Note: all the parameters can be changed as per the customers’ requirement and different machines.

4. Technical Specification

(1)   Manual decoiler

Un-powered;       single head;

max.capacity:      5000kg;
Coil inner-diameter: 508mm

(2) Roll-Forming M/C:
Steps:13              Roller Material: 45# steel

Voltage:380V/50Hz.    line speed:3-6m/min;

Rolling chromium thickness: 0.05 mm

(3) Cutting Mechanism

It adopts hydraulic drive and automatic location to decide the dimension and cut the target products.

Match equipment: one set of cutting tool, one hydraulic tank, and one cutter machine.

Stop to cut, Post cut      cutting length tolerance: ±2mm

Cutting tool material: GCr12 with quenched treatment 60-62°C

(4) Hydraulic System

It is controlled by gear wheel oil pump. After filling the hydraulic oil into the hydraulic oil tank, the pump drives the cutter machine to begin the cutting job.

Match equipment: a set of hydraulic tank, a set of hydraulic oil pump, two hydraulic pipes and two sets of electromagnetism valves.

Power of the oil pump: 3kw    Hydraulic Oil: 40#

(5)Computer control cabinet:

It adopts Taida PLC to control. The target piece length is adjustable and digit of it can be adjusted

Computed mode has two modes: automatic and manual one.

(6)Counter:

One counter gauges length, pulses, and decides length

(7) Output table

It used to load the forming plate

Working flow:

(1) Passive leak

(2) Leveling Device

(3) Roll-Forming M/C

(4) Hydraulic Cutting

(5) PLC Control System