saving space pallet flow rack push back rack

saving space pallet flow rack push back rack

Specifications

Push Back racking
1.made of cold rolled special shaped steel
2.safe and excellent loading capacity
3.perfect performance

Features

1.The most commonly used, of all storage systems for palletised goods. Low capital cost. Easy installation and simple to adjust.

2. Compatible with most types of handling equipment.

3. Less storage density compared to other pallet racking systems

Beam

High load capacity up to 3500kg.

Manufactured with the highest quality steel.

Orange epoxy coated.

Boltless connection with 3 or 4 connector hooks.

A security pins per beam to prevent accidental dislodgement.

Powder coating finish

Frame

Frames include all the elements needed for assembly: bracing, feet and nuts & bolts

Blue epoxy coated

Standard heights : From 800-1500mm

Adjusted by 75mm pitch.

Advantage:

1.Exceptional use of space.

2.Allows for both selectivity and dense storage.

3.Great aisle selectivity. More picking faces with a small number of aisles.

4. Available in roll form or structural materials.

Application:

Inventory with multiple SKU’s and multiple pallets of each SKU( Stock Keeping Unit).

LIFO storage (last in, first out).

Can be configured 2 to 6 pallets deep.

Storing up to six pallets of each SKU while maintaining the ability to select one pallet of each SKU.

Push Back Pallet Rack Considerations:

The impact of time sensitive or dated inventory. The depth of the system is based on the available space and the quantity/size of the pallets. The height of the system is limited by the pallet height, building clear height and the maximum lift of the truck. The product on the pallets must be strapped or stretch wrapped to pallet to safeguard against shifting or spillage. The product must be positioned square and straight on the pallets to avoid damage to the product.

Our design staff has many years of experience in the supply of dynamic storage products and will configure the appropriate components to meet your criteria ensuring maximum system performance.

 What is Pushback Racking?

Pushback racking is a pallet storage method that allows pallets to be stored from 2 to 6 deep on either side of an aisle, thereby giving you higher storage density than other forms of racking. A pushback rack system can double or triple your storage when compared to standard pallet rack or double deep racking systems.

How does Pushback Rack Work?

A pushback system contains a pair of inclined rails and a series of nesting carts which ride on these rails. As an example, a 4 deep lane will have 3 nested carts. The first pallet is loaded on the top cart by a forklift. When the operator comes in with the second pallet, he pushes the first pallet back and rests the second pallet on the middle cart. Similarly, the 3rd pallet pushes back the first 2 and rests on the bottom cart. The operator loads the last pallet by pushing back the first 3 and placing the load on the pair of rails. When unloading the pushback rack, the sequence is reversed. Because the rails are inclined toward the aisle, when the operator picks up the pallet resting on the rails and backs out, the 3 remaining pallets will follow to the front of the lane. He can then remove each pallet in succession, until the lane is empty.

Who Uses Pushback?

 Our pushback rack products are installed in a wide variety of industry types including food distribution, manufacturing, third party logistic facilities, automotive, and pharmaceuticals. Almost any warehouse that is looking to increase their storage capacity is a potential candidate for pushback rack. Pushback systems are fully operational in freezers or coolers and no special forklifts are required. The key factor in recognizing a pushback application is the inventory mix. If there are several products to be stored that have more than 5 pallets per SKU (stock keeping unit), then pushback may be applicable.

 Why use Pushback versus Drive-In Rack?

Because the pallets come to the aisle, pushback is much faster to load and unload than any comparable drive-in rack. Additionally, stock rotation and occupancy are greatly improved because each level can store a different product in pushback. Finally, rack damage is significantly reduced because the operator does not have to drive in to the rack to remove pallets.

What is Pallet Flow?

Pallet flow, or flowrack, is a pallet storage method that uses wheels or rollers to convey and accumulate pallets in a storage module. Depths can range from 2 to over 20 pallets deep, thereby giving you higher storage density than other forms of racking. Because pallets travel from the load end to the unload end on their own, forklift travel is reduced.

Finally, the first pallet loaded into a lane will be the first pallet unloaded, giving you First-in First-out or FIFO.When a pallet is removed from the unload end, the pallets in behind will roll forward one position and come to rest on the ramp stops at the end of the lane. With flowrack, different forklift operators can independently load and unload pallets.

How does Pallet Flow rack Work?

A flowrack system contains either a set of wheel tracks or full width rollers set on a slight slope downward from the load end to the unload end. When an operator places the pallet in the first position, the pallet begins to roll forward toward the other end. Speed controllers are installed in the lane to ensure the pallet travels in a safe manner to the unload end. The operator can continue to load pallets into the lane, and they will accumulate until the lane is full.

When a pallet is removed from the unload end, the pallets in behind will roll forward one position and come to rest on the ramp stops at the end of the lane. With flowrack, different forklift operators can independently load and unload pallets.

Who Uses Pallet Flow?

Pallet flow applications typically involve high volume products; they can be found primarily in manufacturing environments where many pallets of the same item are produced. Others will use flowrack to stage orders for shipment, or in picking systems to store pallet loads of goods for high volume case picking.

What Determines the Type of Wheel or Roller Used in Flowrack?

There are many factors in determining the type of wheel to be used in a flowrack system.  First and foremost is the pallet depth and application.  If the system is only 2 or 3 pallets deep and to be used as a picking operation, then 1.9” diameter steel skatewheels may be used.  Deeper storage lanes tend to use larger diameter and wider polycarbonate wheels.  Rollers are applied most often when the bottom of the pallet is not suited to wheels – plastic pod pallets, steel bins etc.  In most cases 3D will test the pallets to find the best configuration for the pallet flow system.

 Please inform us of the listed information in your inquiry for a quick quotation:

a) CAD drawings;

b) Size of your warehouse;

c) Width, depth of shelving;

d) Height of shelving system;

e)How many layers you want;

f) Loading capacity of each layer ;

g) All color you want;

h) how many bays?

i) steel pallet or steel pallet?

j) style of your pallet

k) can pallet be turned into other face?

what kind of warehouse do you have? freezer?cooler?ambiment?wet or washdown?

outdoors?

l) details about your lift truck data:

maximum lift height

minimum aisle requirement

type of truck

maximun capacity

M) your existing stirage:

floor stirage?standard pallet-rack? drive-in?

pushback?or anythingelse.