User Friendly Easy Operated Automatic Batch Blending Plant

Frigmaires ABB (Automatic Batch Blenders) plants are designed for quick and efficent blending of lubricants precisley in short intervals. Volumes ranging from 1000 upto 20,000 1 to 20m³ltrs can be blended at a time .

PROCESS
CHARGING:
The recipe components are fed into a plc/scada programe and charged into the blender in a sequence. All base oils and bulk additives are fed into the blender from a header line with dedicated piping using the plc/scada programe.small quantities of additives are charged using a drum decanter or from additive bunkers. All soilds are added manually thru the manhole cover located on top of the blender.

MIXING:
Once all components are charged into the blender, the components are mechanically/pneumatically mixed and recirculated in the blender. The blender is provided with a jacket for heating the mass as and when required to get a perfect and homogenous batch. Normal mixing times vary between 1-2 hrs per batch.

TRANSFER:
On completion the agitator is stopped and the batch is automatically discharged thru filters into the respective holding tanksready to be packed in small packs or drums. Recirculation pumps can be provided to further add and mix componentsin the holding tank if required.

CLEANING:
The blenders can be cleaned by using a neutral oil running the agitator and recirculating the same using the transfer pumps. The oil can is then transferred to a holding tank.

THE SYSTEM COSNSISTS OF

• Blending tank duly jacketed and insulated with a conical bottom
  
• Specially designed axial flow agitator or pulsating air agitator
  
• Load cells
  
• A header line fitted with solonoid actuated valves
  
• PLC/Scada control system
  
• Additive bunker

ADVANTAGES

• Simple to operate
  
• Easy to clean
  
• Monitoring and recording of batches made easy
  
• User friendly

Frigmaires an ISO 9001-2008 Company offers complete Plant on Turn Key basis along with the know how / training / formulation to Manufacture Paints, Inks, Dry Mix Mortars , Lubricants , Grease etc.

Over the years as the country was aiming towards self reliance and industrialisation, our firm jointly with our clients took up the challenge in finding solutions and developing cost effective equipment's & process for meeting their stringent requirements. Along with the growth of our clients grew our reputation, experience and knowledge of the manufacturing process and technologies which we wish to pass on to industrialists & entrepreneurs desirous of setting up new industries, expanding or diversifying, their present range of activity.

We have been working closely with our clients to tailor machines to their requirements. We offer trial runs on lab machines to get the manufacturing process right the first time.

Our manufacturing facilities are equipped with machinery and fabrication equipment. Over 90% of our jobs are carried out in house with a team of skilled work force and qualified engineers. Each stage of manufacture is closely inspected for quality and workmanship.