lase ultrasonic plastic welders

Specifications

1.Lase ultrasonic plastic welder 
2.embossing or welding 
3.Latest optimal circuit 
4.Quick,convenient adjustment 

Feature:

1. Adopts high quality piezoelectric ceramics transducer, have a high and stable power output
2. The body is designed as the coaxial direct pressure to avoid backward bending, pressure

applying balanced to enhance welding precision

1. Digital welding parameters set-up is direct and accurate
2. Quick, convenient adjustment of die level
3. Three digits dip switch,0.01-9.99s precise time control
4. Main components or fittings are applied as top brands
5. Latest optimal circuit or transducer system, high power out

Advantages and benefits:

• Fast, clean
• Energy efficient
• High productivity with lower cost than many alternate assembly methods
• Ease of interface with automated assembly line production.
• No need for elaborate ventilation systems to remove fumes or heat

Technique specification 

See quotation later

Principle of Ultrasonic Plastic Welder: 

Ultrasonic plastic welders operated by inducing ultrasonic frequency in plastic components that is converted into heat between the welded plastic laminates.  Frictional heat is produced so that thermoplastic parts melt and an insoluble connection between parts is forged in a very short period of time. The melting points of both workpieces are nearly equivalent which helps to form a corresponding weld area. The welded area is usually as strong as the matrix material.

Ultrasonic assembly depends on the transmission of energy through thermoplastic parts to generate frictional heat at the joint area.

Ease of welding is a function of part size and geometry, joint design, amplitude, and fix turing. Also affecting weld ability are melt temperature, melt or flow index, stiffness, and chemical makeup.

Ultrasonic vibratory energy is used in several distinct assembly and finishing techniques in addition to welding as described below.

Staking
Ultrasonically melting and reforming a thermoplastic stud to mechanically lock a dissimilar material in place. 

Inserting
Embedding a metal component (such as a threaded insert) in a preformed hole in a thermoplastic part.

Spot welding
An assembly technique for joining two thermoplastic components at localized points without the necessity for preformed holes or an energy director.

 Swaging/ forming
Mechanically capturing another component of an assembly by ultrasonically melting and reforming a ridge of plastic.

 Degating
The separation of injection-molded parts from their runner systems using ultrasonic vibrations. 
 

Textile/film sealing
Textile and film sealing utilize ultrasonic energy to join thin thermoplastic films, as well as knitted, woven, and nonwoven textiles. For information on material characteristics of thermoplastic textiles and films.

 Slitting
Using ultrasonic energy to slit and edge-seal knitted, woven, and nonwoven thermoplastic materials, leaving smooth, sealed edges that will not unravel.

Application fields:

  Widely used in the automotive industry, electronic industry, medical industry, household appliances, woven apparel, office supplies, packaging industry, toy industry and so on.

  Such as plastic body parts, car doors, car dashboard, lights, mirror, sun visor, interior parts, filters, reflective material, reflective spike, bumper, cable, motorcycle plastic filter, radiator , tank, pallet plates.

 Plastic electronics: prepaid water  meters, communications equipment, atheism phone, mobile phone accessories, cell phone case, battery case, charger, maintenance valve regulated lead-acid batteries, 3-inch floppy disk, U disk, SD card, CF card, USB connectors, Bluetooth.

  Toys, stationery: folder, album, folding boxes, PP hollow board, pen loops, ink cartridges, toner cartridges.

 watches, kitchen utensils, oral liquid bottle, drip caps, mobile phone accessories, gold soft brush, daily necessities, health supplies, children's products, air mattresses, clothes hangers,  tool holder, coffee pot, cover and Civil speaker grille metal surface.