Full automatic aerospace carbon fiber industrial autoclave

Autoclave is mainly used to solidify composite, such as metal/ nonmetal cementing structure, resin high strength glass fiber, carbon fiber, boron fiber, aramid fiber, epoxy resin and other composites. This equipment can make composite solidified by heat and boost pressure under the condition of vacuum.

The temperature, pressure, vacuum control of the autoclave meet the technological standard of BAC5621, K, D6-56273, B, D6-49237, E, AMS2750 and D.

The temperature of different positions of the workpiece can be controlled by our equipment, the error of the temperature is ±0.5℃.

Our equipment can realize temperature ,pressure ,cooling and process parameters timing ,real-time on line control.

Main systems as follows:

1.       Tightness of tank: It is made from tank ,tank door ,high temperature motor ,air duct heat partition layer to form into  one high pressure resistant ,high temperature tank.

2.       Safety interlock: It is made of pressure automatic interlock ,manual interlock, over pressure alarm device.

3.       Quickly open door device: Manual or automatic quickly open design ,even If power off ,it can start and close the door

4.       Sealing device: The door adopt silica gel filling air ,it can bear 500 degree, forming into one high temperature high pressure sealed container

5.       Pressure system: Pressure transfer and control system include air compressor ,storage tank ,pressure control valve ,pipe ,pressure transformer ,and pressure gauge .

6.       Heating system: Stainless steel heating pipe ,high temperature fan ,wind plate, insulation layer ,temperature control system .heating power satisfy with inside tank max temperature requirement and raising temperature.

7.       Temperature circulation system: It made up of circulation fan ,wind plate, and guide flow cover to improve heating transfer and circulation form into uniform temperature.

8.       Vacuum system: It made up of vacuum pump ,pipe ,vacuum gauge ,vacuum vale, to supply composite material vacuum condition.

9.       Automatic control system: Adopt PLD and fuzzy control ,to realize the pressure, temperature ,cooling and so on full process high –precision control and in time record.

Advantages of the control system

•    The control system can be operated by multiple languages and allowed to switch languages at any time.

•    System expandability: It is convenient for users to integrate utilization of resources and develop in the future.

•    Data acquisition: It can implement data acquisition, storage, print and comprehensive report.

•    Easy operation: It is controlled by one-click automation process without operator on duty.

•    Automatic quality analysis: It has fluid dynamics software to help the users to analysis of simulation.

•    Control system reliability: Using high quality and high performance control elements to ensure the reliability of control system.

•    Advanced solidification control concept: The system controlled by single devices and multiple devices to achieve system redundancy and DCS distributed control.

•     Material of the equipment: Q345R steel which have good comprehensive mechanical property and processing property is a kind of pressure vessel special material.

•    Welding method: Automatic submerged arc welding, it has advantages of high productivity, good weld quality and low labor intensity. And it also hasn’t arc radiation.

•    Our company has own special flaw detection to ensure the quality of products.

•    The ways to open the door: Open door manually, open the door by electricity, open the door by hydraulic.

•    The sealing way: With the gas-filled silica gel seal ring, the sealing effect of the equipment is significantly better than others’. And the life of the equipment is more than one year.

•    Safety interlocking methods of the door of the tank: Automatic pressure safety interlocking method and Manual safety interlocking method, it solved the safety problem of wrong operation.

Our company have three production lines to meet customers’ requirements ,20 senior engineers to design ,skillful welder to process the equipment ,24hours after-sales team to support. Our products have been sold to Russia, French, Peru, Uganda, Tanzania, Kenya and Burma. 

1.       What is max diameter we can do for you?

The maximum diameter which our company can make is 4.5m. And the length is up to your requirements.

2.       How much capacity can you treat per tank at a time?

It is up to the diameter and length of the equipment designed by your demands.

3.    Is the control system manual, semi-automatic or full-automatic?

Our basic control system is full-automatic operation system.

4.  Can we install the equipment by ourselves?

Of course, we will provide you with detailed installation information.