Home > Products > Vacuum emulsifying mixer/vacuum emulsifier > Tomato/Sauce Processing Plant, Mixer used for Ketchup Homogenizer to Making Mayonnaise Quality Choice
Tomato/Sauce Processing Plant, Mixer used for Ketchup Homogenizer to Making Mayonnaise Quality Choice
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Product Details
Condition | New | Mixer Type | Homogenizer | |
Product Type | Other, mustard sauce | Application | Liquid with Suspended Solids | |
Additional Capabilities | Milling | Place of Origin | Jiangsu, China | |
Brand Name | JKE | Model Number | SPS | |
Max. Loading Capacity | 2800L | Voltage | 110~480V | |
Power(W) | 0.75KW~45KW | Dimension(L*W*H) | 2850mm*2720mm*2750-3850mm | |
Certification | CE | Warranty | 18 months | |
After-sales Service Provided | Engineers available to service machinery overseas |
Product Description
Tomato/Sauce Processing Plant, Mixer used for Ketchup Homogenizer to Making Mayonnaise
SPS series Kewpie Mayonnaise/Salad Dressing/Custard Cream Making Mixing Machine is a professional system for mayonnaise and the other oil / water phase emulsified ingredients, according to the production process of mayonnaise and the like, the stirring type of SPS series is more suitable for mixing products whose viscosity similar to mayonnaise. Emulsification is the core of the production of mayonnaise and SPS series, we adopt a production method based on the principle of on-line three-phase microemulsification, The oil / water phase is divided into small units, then met in the emulsifying function area, completed the complexation between emulsifier and oil / water emulsion. This design allows the designer to specify the partition of the functional area in the whole system, and better to adjust and optimize the whole manufacturing process. Such as in emulsion functional areas, SPS series strengthens emulsifying capacity, makes the oil phase to be emulsified into microscopic liquid drops and complexing with the aqueous phase and the emulsifier the first time so that getting a stable emulsion system of oil in water, thus solving problems like too wide oil droplet size distribution, poor stability of the product type, and vulnerable to the risk of oil spills etc., which easily cause by the macro emulsification method and mixing stirring modes that interfere with each other. In addition, SPS has the expanding ability of online continuous production.
1. Soluble (or miscible materials) solid and liquid in accelerated dissolution
2.Immiscible solid-liquid phase suspensions in superfine mixing dispersion
3. Immiscible liquid-liquid phase solution in inclusive micro-emulsion
4. High-viscosity material powder-liquid in overall-mixing and superfine dispersion
5.Nanomaterial aggregates in strong deploymerization and superfine dispersion
Applied Examples:
1. Functions and Parameter of Main Tank
Function area for Mayonnaise premixed,mixing and storage.
Design volume: 350L
Structure: stirring blade with hole; side opening pot cover; equipped with multiple function interfaces: handspike, observation window, charging hole, vacuum port, vents, sight glass etc.; Main tank with cooling jacket.
Name | Model | Brand
| Note |
Batching tank and mixing system | SPS-100
| Wuxi JKE |
|
Agitator Motor and reducer | NMRV90-5.5 | SHANGHAI QINGUXAN | Standard motor is SIEMENS-Beide, reducer can be designated brand. |
Hydraulic system of opening cover | Hydraulic power 4kw |
|
|
Handspike and observation window | DN250 |
| Flip-type Handspike observation window with scraper |
Charging hole | DN50 | ||
Mirror lamp hole | DN65 | With mirror lamp | |
vacuum port | DN38 | With vacuum line | |
vents
| DN38 | With respirators | |
Pressure gauge port | M14*1.5 | Seismic vacuum gauge | |
Discharge port | DN63 | ||
Circulation port | DN63 | ||
2. The parameters of emulsification function area
| |||
The function area of oil / water emulsion and material forming. Equipped with PLM type emulsion batching machine and accessories. | |||
PLM-22 Emulsifying machine | 22kw | Wuxi JKE |
|
The aqueous phase feed ports | DN63 |
| |
The oil phase feed ports | DN38 | ||
Discharge port | DN63 | ||
Mechanical Seal Cooling System | Wuxi JKE | ||
Circulating pump | 4KW | ||
3. Vacuum functional area
| |||
Mayonnaise gets better state from de-foaming | |||
Vacuum pump | 4KW | 6 | Water ring vacuum pump
|
4. Control system | |||
PLC+ touch screen control system, interface operation, human-computer interaction | |||
Touchscreen | 10 inches
| SIEMENS |
|
PLC processor | S7-200
| SIEMENS |
|
Stirring converter | 5.5kw
| SIEMENS |
|
Emulsion converter | 22kw | SIEMENS | |
Electrical components | Zheng Tai | ||
Cabinet | Wuxi JKE |
System optional unit:
Optional unit description: Optional units are designed for the system to be able to produce quickly, their presence can greatly shorten the time of dosing, improve production efficiency (Quotation does not include the optional unit).
1,Premix tank for the aqueous material |
The premix tank, also known as a hydrated tank, to blend and homogenize egg yolk or egg yolk powder, water, and some seasonings and other materials one step ahead in the production of mayonnaise. According to the needs of the technics, this part of the material can be premixed, sterilized etc. firstly. |
2,Oil tank and conveying system |
The presence of oil tanks and conveying system is designed for solving the problems during the process of hand oiling in larger-scale production system, such as great worker's labour intensity, unstable oil filling speed, low efficiency etc.. The system is equipped with oil tanks, transfer pump, flowmeter, pipeline and so on, it can readjust the speed of filling oil according to technics,requirements, so as to improve the quality of productsand ensure an efficient and sustainable emulsification. |
3,Temporary storage tank |
Temporary storage tank is also called the transit tank, it can adapt to the transport connection between production and filling system, thereby maximizing the efficiency of production needs. |
1. The above machine which we supply it to you, we can give you 12 month after sales warranty.
2. Maintenance services: any malfunction happened, once you enquiry us, we will reply you within 48 hours except the special reasons.
3. Any damage except the wrong operation during warranty period is repaired freely. We guarantee will send it to customer by DHL, Fedex, UPS etc. If we have parts in our warehouse ,we will send within 24 hours, if we don't have it in our warehouse, we will manufacture it with our fast time.
4. Lifelong services: we provide lifelong services for all the products we sold out, and supply the spare parts with discount price.
5. We can also send our engineer to you factory to install the equipment and train your staff if you need, but the Buyer should pay the round air ticket cost and arrange the hotel accommodation as well as the means for Seller’s engineer. Our engineers will train your staff to operate the machine during the period of installation and commissioning, and they will not leave from you side until your staff can operate it properly and normally. The customer need pay 80 USD/day for our engineer.
6. Certificate services: we can provide related certificates to customers freely according to the request of customers. Like Form A , Form E, Certificate of origin, CE, Free fumigation certificate etc.
7. Inspection services: you can ask the third part inspection company or your inspector to inspect the products before shipment. Also, we will send the detail information for the machine, it include manual, video, photos, Circuit diagram etc.
8. Shipment document service: We guarantee that after receiving all of shipment files, we will send it to customer within 24 hours by DHL, Fedex, UPS etc. For Bill of loading, customer can choose original or Telex release.
9.The customer can contact with seller by phone, e-mail, Skype etc, we promise will keep our mobile is open full days (24 hours)
Why Choose us:
Good Technical research and development capabilities
Good Processing manufacturer capacity
Good After-sales teams
Contact Us
- Wuxi JKE Automation Technology Co., Ltd.
- Contact nameBilly Yang Chat Now
- Phone86-510-82121280
- Address73th,Qianwei Road, Wuxi, Jiangsu
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