KODI High Quality Bone/Skin/Hide Gelatin Production Line

KODI High Quality Bone/Skin/Hide Gelatin Production Line
1, gelatin machinery turnkey/ skin hide bone gelatin production line

2, stainless steel

3, high efficient

4, simple operation and easy maintenance

5, Halal product

Sucessful Project



About Gelatin 

Gelatin is a protein substance derived from collagen, a natural protein present in the tendons, ligaments, and tissues of mammals. It is produced by boiling the connective tissues, bones and skins of animals, usually cows and pigs. Gelatin's ability to form strong, transparent gels and flexible films that are easily digested, soluble in hot water, and capable of forming a positive binding action have made it a valuable commodity in food processing, pharmaceuticals, photography, and paper production.

Gelatin Wide Application

Culinary uses

Probably best known as a gelling agent in cooking, different types and grades of gelatin are used in a wide range of food and non-food products: Common examples of foods that contain gelatin are gelatin desserts, trifles, aspic, marshmallows, candy corn, and confections such as Peeps, gummy bears, fruit snacks, and jelly babies. Gelatin may be used as a stabilizer, thickener, or texturizer in foods such asyogurt, cream cheese, and margarine; it is used, as well, in fat-reduced foods to simulate the mouthfeel of fat and to create volume without adding calories.

Gelatin is used for the clarification of juices, such as apple juice, and of vinegar. Isinglass, from the swim bladders of fish, is still used as a fining agent for wine and beer.[7] Beside hartshorn jelly, from deer antlers (hence the name "hartshorn"), isinglass was one of the oldest sources of gelatin.

Technical uses

• Certain professional and theatrical lighting equipment use colour gels to change the beam color. These were historically made with gelatin, hence the term color gel.
• Gelatin typically constitutes the shells of pharmaceutical capsules in order to make them easier to swallow. Hypromellose is a vegetarian-acceptable alternative to gelatin, but is more expensive to produce.
• Animal glues such as hide glue are essentially unrefined gelatin.
• It is used to hold silver halide crystals in an emulsion in virtually all photographic films and photographic papers. Despite some efforts, no suitable substitutes with the stability and low cost of gelatin have been found.
• Used as a carrier, coating or separating agent for other substances; for example, it makes beta-carotene water-soluble thus imparting a yellow color to any soft drinks containing beta-carotene.
• Gelatin is closely related to bone glue and is used as a binder in match heads and sandpaper.
• Cosmetics may contain a non-gelling variant of gelatin under the name hydrolyzed collagen.
• Gelatin was first used as an external surface sizing for paper in 1337 and continued as a dominant sizing agent of all European papers through the mid-19th century. In modern times it occasionally found in some glossy printing papers, artistic papers, playing cards, and it maintains the wrinkles in crêpe paper.

Skin/Hide/Bone Gelatin Production Methods

Step 1: The material that actually becomes gelatin is collagen. This is only found in high enough concentrations to be useful inside skin and bones. As a result, the first step in gelatin production is cleaning the starter materials in KODI Gelatin washing tanks. Any leftover debris, such as fat, hair or meat, is thoroughly scrubbed from the skin and bones. This reduces the chance of contaminants, which creates a purer product and easier extraction.

Step 2: This next part of gelatin production is where the methods begin to diverge in KODI Gelatin acid tanks or KODI Gelatin Alkaline tanks. The base material is soaked in a solution, which begins to break down the links between the collagen and other materials using one of three basic soaking methods: acidic, alkaline and enzymatic. Acidic methods for gelatin production typically take one to two days and work the best on hides. Alkaline methods can take weeks but will work on nearly any valid material. Lastly, enzymatic processes are somewhat new but work very fast and produce high purity in the few places equipped to use them.

Step 3: The rest of the gelatin production process is done fairly quickly. After the soaking in KODI Gelatin soaking tanks, the collagen is pulled from the base material using water. Alkaline water will pull the material faster, but will also damage the gelatin, so neutral or acidic water is generally used. Heat will also damage the collagen but will generally pull out more material, so washing is done in waves. The process starts with cold water but gradually gets warmer to get as much out as possible.

Step 4: The last step processes the collagen into full-fledged gelatin. This part of gelatin production varies wildly based on the previous steps, but it typically involves cold temperatures, filtration and air drying systems. Here we normally need to use KODI gelatin membrane filter, KODI gelatin belt dryer/ Band dryer. Different pH levels and ambient temperatures during soaking have a large impact on the solidity and quantity of the final product. KODI company will supply you a Turnkey skin/hide/bone gelatin production line and Gelatin machinery.

Hide Gelatin Simple flow chart  

 
 

• International high quality certification product chain

• Manufacturer, more reasonable price

• Solid technical support and after-sales service

• Uphold the principle of “Customer Supreme”( Balance payment after equipments run normally)

• Exports to more than 20 countries and regions, good customers feedback

• One-stop service, customized exclusive project feasibility report

Changzhou KODI Machinery Co., Ltd. located in the birthplace of China drying equipment----Zhenglu Industrial Park, Changzhou City, Jiangsu Province which is 150km away from Shanghai city, with a comfortable environment and convenient transportation access.

KODI company is a professional manufacture of drying machine, which include Seaweed processing machine, Seaweed drying machine (Cottonii to carrageenan, Agar agar ), Spray dryer, Food ingredients spray dryer, Flavor spray dryer (Cocoa, Maltdextrin,Gum Acacia), Lab Spray dryer, Gelatin machine, Gelatin drying machine (Skin/Hide/bone),Gelatin production line, Gelatin turnkey project. we also deal in high-quality fermentation tank, Bright tank , Extraction tank, concentration tank , evaporator and etc..

We have implemented a strict and complete quality control system, which ensures that each product can meet quality requirements of customers. Besides, all of our products have been strictly inspected before shipment. Our products conform to international standards, such as CE, SGS.

KODI company also has a lot of top talent which have more than 15years of work experience, include research, design, manufacture and after sale service. Our products sell to all of the world (such as Australia, Malaysia, Indonesia, Vietnam, Philippines, Korea, Brazil, Chile, Peru, Argentina, Russia, Ukraine, South Africa, Cameroon, Sudan, Syria) and also have the good cooperation with the foreign client and vendor.

We are sure that our high quality products and excellent services will be appreciated by the growing list of satisfied customers. Contacting us is the first step to build a long and successful business relationship with us. Welcome!

1. Ensure product with high quality and pre-commissioning before delivery;
2. Delivery on time;
3.Provide full set of documents as customer’s requirements.

After-sale service 
Provide considerate services to minimize clients’ worries.
1.Assist clients to prepare for the first construction scheme;
2.Install and debug the equipment;
3.Train the first-line operators;
4. Examine the equipment;
5.Take initiative to eliminate the troubles rapidly;
6.Provide technical support;
7.Establish long-term and friendly relationship.

Service commitment
1. Provide clients one-year warranty to make sure the machine work well;
2.We always keep certain inventory level of spare parts, which means the replacements can be sent to you timely;
3.Send every client a preferential quotation.  

            In order to quota you the right Bone/Skin/Hide Gelatin Production Line with best price, we would like to get the following information include in your inquiry:

• -What is the raw material?  Material related characteristic? Does it corrosive, strong basicity, or highly acid? Please confirm.

• -What is the capacity per hour you need (kg/h)?

• -What is the initial moisture and final moisture of finished products you require to get?

• -What about the maximum heat temperature of raw material?

• -What kind of fuel you use to heat the dryer? Natural gas, electricity, fuel oil or steam?

• -Which equipment material do you like prefer? SUS304, SUS316L or Carbon steel?

• -Provide us your country’s electricity information, such as phases, voltage, HZ?

• -How about dust collect requirements?

• -Other special requirements?

Frequently Asked Questions

                Q: Can I visit your factory?
                A: Yes. Many domestic and international customers visit our factory every year. Our company is near Shanghai.It only takes you about 1 hour to get Changzhou.Or we can visit you in Shanghai.

                Q: What’s the quality of your products?
                A:Parts of our products come with best quality, and our products passed CE certification, exported to lots countries around the world, such as Australia, Malaysia, Indonesia, Vietnam, Philippines, Korea, Brazil, Argentina, Russia, South Africa, etc. You can rest assured with the quality absolutely.

                Q: What to do if the machine has a problem?
                A:24 hours timely response of mail and phone calls. If the parts broken belong to non-artificial factors within 12 months, we offer free replacement. If beyond 12 months, customers should bear the freight back and forth and accessories cost.

                Q: How long is the warranty of your equipment? 
                A: Our warranty period is one year generally.

                Q: What is your payment term?
                A: Our usual payment term is: 30% TT in advance, 70% TT before shipment. Other ways can also be received after we both sides discussion and agreement.

                Q: Does your price include freight?
                A: Our usual price is based on FOB Shanghai, if you request CIF, please give us your delivery port, and we will give you CIF price.