Double Effect Fallling Film Vacuum Evaporator Evaporation System

KODI Double Effect Fallling Film Vacuum Evaporator Evaporation System

1. Double Effect vacuum evaporator / Double Effect falling film evaporator / Double Effect evaporation system

2. Low energy consumption  

3. Suitable for thermosensitive material 

4. Multi-effect falling film evaporator

5. Reasonable price

Double Effect falling film evaporator concentrates the solution by means of vaporizing the thin solution through film-falling principle. It introduces continuous production and it features in high concentration ratio (1/5-1/10), large viscosity scope (400CP), good heat-transferring effect, large processing capacity, etc. In this case, it can be introduced on vaporizing materials which are of high heat sensibility, high concentration, high viscosity, and corrosive characteristics.

Double Effect Vacuum Evaporator Components 

Double Effect vacuum evaporator in every stage; separator in every stage; condenser, heat pressure pump, sterilizer, insulating tube, material transfer pump in every stage; condensate water pump, work table, electric meter control cabinet, valve, pipeline etc.

Double Effect Evaporation System Applications

Double Effect evaporation system is widely used for concentratingherbal extraction, Western medicine, corn slurry, glucose and maltose in starch industry, juice and MSG liquid in food industry, milk liquid in dairy industry, as well as lees filtrate in alcohol industry.

It is especially suitable for low temperature vacuum concentration of heat sensitive substances. It can carry out continuous sterilization and concentration. After carefully calculated and precisely designed and improved by professional designers of KODI Company. It has more features and benefits than the original one. The period of being heated of materials is short and the evaporation temperature is low. It has small influence on the product’s color, flavor and nutritious content which is especially applicable to concentration of milk etc. heat sensitive substances.

Characteristics of KODI Double Effect Falling Film Evaporator

1. High heat transfer efficiency realized for the heating system even heated with steam and feed liquid in flow evaporate The equipment has smaller energy consumption. Steam consumption and cool water circulation amount if equip with heat pressure pump.
2. Feed liquid evaporated while accelerated flow downward along the pipe wall that suitable for evaporation and concentration of high viscosity material
3. Liquid heat in very short time for it inner film evaporated in every tube That make the equipment very fit food concentration can maximum protect food nutritious.
4.  Whole process operated under vacuum condition which meet the sanitary requirement and environmental protection requirement. Meanwhile can significantly reduce the evaporation temperature. If equipped with heat pressure pump, part of second steam will re-sucked and mixed with live steam .Steam pass through pump into heating shell, steam rapidly spread make liquid soft heated, is very suitable for concentration of heat sensitive products.
5. Equipment suitable for evaporation and concentration of formability material Liquid film evaporated in heating tube formed liquid-vapor separate. Big part of feed extracted from the bottom of cylinder. Only small part of feel liquid and all second steam enforced to separate Feed liquid not in big impacted no foam formed in the whole process.
6. Equipment can also sterilize food Feed liquid flow to sterilizer after preheated .Temperature up to 94°Cand lasting for 24 seconds. Then flow into first stage. Liquid evaporate in few seconds then temperature drop at once.
7. Can equip with CIP cleaning system, achieve clean in spot. Completed set operated easy without dead angle 
8. Can continuous feed material and discharge material
9. Can equip with automatic system, achieve automatic control of inter and outlet material, discharge viscosity and cleaning.
10. Can equip with protection facilities in case of suddenly blackout, break down which will cause trouble with heat sensitive products other safeties, alarm facilities can achieve automatic operate and control.

Double Effect Falling Film Evaporator Advantages

1. This equipment is of higher heat-transferring ratio, so the heat difference requested is small.
2.  It can be combined into double, triple, quadruple, or quintuple-effect evaporating system on the basis of different materials characteristics and evaporating results.
3.  It can be used as waste-heat evaporator with the resources of waste steam from bundle dryer, disc dryer or other heat resources with low thermal value such as condensate steam.
4. Raw steam consumption can be greatly reduced for energy saving.
5. It is economically beneficial when waste steam can be completely used and raw steam is saved.

Double Effect Falling Film Evaporator Main Parameters

Customer Site of KODI Double Effect Evaporation System

Double Effect Vacuum Tank Sucessful Project


Process Flow Chart of Double Effect Evaporation System

• International high quality certification product chain

• Manufacturer, more reasonable price

• Solid technical support and after-sales service

• Uphold the principle of “Customer Supreme”( Balance payment after equipments run normally)

• Exports to more than 20 countries and regions, good customers feedback

• One-stop service, customized exclusive project feasibility report

Changzhou KODI Machinery Co., Ltd. located in the birthplace of China drying equipment----Zhenglu Industrial Park, Changzhou City, Jiangsu Province which is 150km away from Shanghai city, with a comfortable environment and convenient transportation access.

KODI company is a professional manufacture of drying machine, which include Seaweed processing machine, Seaweed drying machine (Cottonii to carrageenan, Agar agar ), Spray dryer, Food ingredients spray dryer, Flavor spray dryer (Cocoa, Maltdextrin,Gum Acacia), Lab Spray dryer, Gelatin processing machinery, Gelatin drying machine (Hide and bone),Gelatin production line. we also deal in high-quality fermentation tank, Bright tank , Extraction tank, concentration tank , Double Effect vacumm evaporator, Double Effect evaporation system and Double Effect falling film evaporator etc.

We have implemented a strict and complete quality control system, which ensures that each product can meet quality requirements of customers. Besides, all of our products have been strictly inspected before shipment. Our products conform to international standards, such as CE, SGS.

KODI company also has a lot of top talent which have more than 15years of work experience, include research, design, manufacture and after sale service. Our products sell to all of the world (such as Australia, Malaysia, Indonesia, Vietnam, Philippines, Korea, Brazil, Chile, Peru, Argentina, Russia, Ukraine, South Africa, Cameroon, Sudan, Syria) and also have the good cooperation with the foreign client and vendor.

We are sure that our high quality products and excellent services will be appreciated by the growing list of satisfied customers. Contacting us is the first step to build a long and successful business relationship with us. Welcome!


 

Sale service
1. Ensure product with high quality and pre-commissioning before delivery;
2. Delivery on time;
3.Provide full set of documents as customer’s requirements.

After-sale service
Provide considerate services to minimize clients’ worries.
1.Assist clients to prepare for the first construction scheme;
2.Install and debug the equipment;
3.Train the first-line operators;
4. Examine the equipment;
5.Take initiative to eliminate the troubles rapidly;
6.Provide technical support;
7.Establish long-term and friendly relationship.

Service commitment
1. Provide clients one-year warranty to make sure the machine work well;
2.We always keep certain inventory level of spare parts, which means the replacements can be sent to you timely;
3.Send every client a preferential quotation.  

           In order to quota you the right Double Effect vacuum evaporator / Double Effect falling film evaporator / Double Effect evaporation system with best price, we would like to get the following information include in your inquiry:

• -What is the raw material?  Material related characteristic? Does it corrosive, strong basicity, or highly acid? Please confirm.

• -What is the capacity per hour you need (kg/h)?

• -What is the initial moisture and final moisture of finished products you require to get?

• -What about the maximum heat temperature of raw material?

• -What kind of fuel you use to heat the dryer? Natural gas, electricity, fuel oil or steam?

• -Which equipment material do you like prefer? SUS304, SUS316L or Carbon steel?

• -Provide us your country’s electricity information, such as phases, voltage, HZ?

• -How about dust collect requirements?

• -Other special requirements?

Frequently Asked Questions

                Q: Can I visit your factory?
                A: Yes. Many domestic and international customers visit our factory every year. Our company is near Shanghai.It only takes you about 1 hour to get Changzhou.Or we can visit you in Shanghai.

                Q: What’s the quality of your products?
                A:Parts of our products come with best quality, and our products passed CE certification, exported to lots countries around the world, such as Australia, Malaysia, Indonesia, Vietnam, Philippines, Korea, Brazil, Argentina, Russia, South Africa, etc. You can rest assured with the quality absolutely.

                Q: What to do if the machine has a problem?
                A:24 hours timely response of mail and phone calls. If the parts broken belong to non-artificial factors within 12 months, we offer free replacement. If beyond 12 months, customers should bear the freight back and forth and accessories cost.

                Q: How long is the warranty of your equipment?
                A: Our warranty period is one year generally.

                Q: What is your payment term?
                A: Our usual payment term is: 30% TT in advance, 70% TT before shipment. Other ways can also be received after we both sides discussion and agreement.

                Q: Does your price include freight?
                A: Our usual price is based on FOB Shanghai, if you request CIF, please give us your delivery port, and we will give you CIF price.