Movable Laser Welding Machine for Repairing Big Size Mold

Working principle:
The principle of this fiber transmission laser welding machine is based on high energy and focus point laser welding technology, welding and repairing effectively on a small point. This technology can make up the insufficient of traditional welding techniques during repair the precision machined surface. Avoiding the two threshold of thermal strain and post-processing the, savings much time in mold production.

Heat affected zone is small, does not cause deformation of precision products. Welding depth is big, welding firmness is strong. Dissolve fully, leaving no traces of repair. There is no depression phenomenon at the connect parts of the dissolved material and the substrate part of the mold. This machine can repair cracks, chipping, edge and sealing edges. It can welds on the rigid material (~ HRC60) with high accuracy. The diameter of the welding spot is only 0.2mm ~ 1.5mm, heated area is small, the workpiece will not deformed. The welded part can be corroded, does not affect the results, and the oxidation rate is low. The workpiece will not change color, does not appear pore or trachoma after weld. The strength of the welding workpiece is up to 50~60 Rockwell hardness.

Main advantages:
Tailored specifically for the mold industry, use German technology, unique design. This machine is suitable for a variety of large, medium and small patches of molds.
1. Apply imported British ceramic laser cavity, corrosion resistance, high temperature resistant, the cavity lifetime is 8-10 years, the lifetime of xenon lamp is more than 8 million times.
2. The world's most advanced automatic light shielding system, can eliminating the stimulus to eyes during work.
3. Laser head can be rotated 360 degrees, the overall optical path portion can rotate 360 degrees, as well as up and down electric lift, push around, especially suitable for a variety of large, medium and small patches of mold.
4. Parameter adjustment with intelligent remote control, simple and fast operation.
5. Workbench with electric lift, three-dimensional movement.
6. Spot size can be electrically adjusted.

Observation System:
Special microscope system is equipped with a cross cursor. The magnification is 20X. The center of the cross cursor is aligned with the center of the laser spot (user adjustable). This machine equip with high-speed electronic filter protection device to protect the operator's eyes from being hurt, ease operator eye fatigue, improve work efficiency. And the CCD camera observe system make it easy for observing the the processes.
     

Control System:

Industrial computer with built-in double precision closed loop control. Its stability and ability are far better than similar products using single-chip control panel.
       

Gas protection system:
Synchronous argon protection system with an internal computer control, can protect the welding part from oxidized. And this system can save much argon.

Adaptation Material:
Precision laser mold welding machine can weld many kinds material, including: cold high-alloy steel, high alloy steel forging, nickel tool steel, high-grade steel, copper alloys, beryllium copper, aluminum and other metal materials and high-toughness.

Technical parameters

Advantage and Advantages: 
1.Warranty:One year or 10000 hours

2.Life of the Xenon lamp: >8 million times

3.The operation method is sample

4.Applied to:jewelry and other micro or small component

5.The only consumable:Xenon lamp

The function, advantages and disadvantages of the 'optical fiber transmission--laser welding machine' as below:

1. The laser transmited in the optical cable. It can achieve non-contact welding method for the inaccessible parts. This will lead the machine to great flexibility. So the machine can be applied to welding very small and very big size products.

2. This machine provide the function of adjusting the laser from the time and from the energy. Function of outputing multi laser-beam in the same time. This will lead to a more precise welding ability.

3. This machine equiped with a CCD camera observe system. This system will make the observation and accurate positioning conveniently.

4. This machine can even output special wave energy, achieve the goal of welding very thin foil.

5. The thickness of elastic thin wall corrugated sheet in the senor and the thermostat is about 0.05-0.1mm. The traditional welding method is very diffecult to solve this problem. The welding effect of fiber transmission laser welding machine is very good and this type machine is widely used in this area.

6. The effect of welding on the mold steel is much better than argon arc welding machine. We can do some test on stainless steel sheet to show you. 

About how to keep the stable of the laser-head, when the machine working. We provide two solution.

1. Install a telescopic rod on the laser-head. Where you want to welding, where you put the telescopic on. Adjust the focus and welding. The advantage is very convenient. The disadvantage is it will be a hard work for your employees to work long time.

2. Use robot arm. The advantage is easy work. The disadvantage is higher price.

Appliecable materials

Gold,silver,cooper,stainless steel,alloy,ect

Working Live-action

Quality control

1. Skilled and strict Quality Inspection Team is available during the material purchasing and production procedure.

2. All finished machine are 100% strictly tested by our QC department and engineering department before shipped out.

Payment:

T/T (Bank transfer), Western Union, Papal, Escrow etc. 30% in advance and 70% before shipment.

Delivery time

It's up to the real quantity. We have enough inventory, so, less than 5 sets machine can be prepared within 3-5 working days.

Privacy:

None of your personally identifiable information ( such as your name , address , email address ,bank info ,etc ) will be disclosed or shared with any third parties.

 Contact:

All of your inquiries or questions or ask-helps will be answered within 12 hours, even in holiday. Also, please feel free to call us if you have any emergency questions.

1. Customized and OEM orders are welcome due to our aboundant experiences.

2. All the OEM services are free, customer only need to provide us with your logo drawing, function requirements, colors etc.

3. No MOQ required.

1. 12 months warranty for this machine.

2. Customers will be fully trained for the operation the machine and general repair skills after the order confirmed.

3. Skilled engineer will help customer to solve you problem by Alibaba TradeManager, Skype,Telphone,Email etc in time when problem appear.

4. Provide life-long paid maintenance after the warranty period.

1.The first layer of packaging is plastic transparent film.

2.The second layer of packaging is 2.3 cm of white foam.

3.The machine must be fixed by small pieces of wood and screws.

4.The third is the standard export wooden case.

1.Send us enquiry

2.Discuss you need,requirement,price and etc.

3.Kindly advice you visit our factory in our first order.

4.Pay the 30% earnest money and sign the contract.

5.Pay the rest 70% money within 7 days before the shipment.

6.We'll send the machine to you specify shipping agent.

Our Company

South Korea Branch Company

Trade Show

1.Q:Will you charge us any fee during the warranty period when we need maitenance?--Warranty service

    A:Buyers need to pay our engineer's travel expenses. But free the machine accessories.

2.Q:Do you provide good service after the warranty period?--After warranty service

    A:Yes,we provide paid life-long service after the warranty period. But buyers will be asked to pay the accessories and the engineer's travel expenses. 

3.Q:Can I contact you in any time when I need your help?--Any time for service

    A:Of course you can. You can contact me by skype,Alibaba trademanager,phone or email. And please call me by phone during 20:00pm-9:00am to Beijing time.

4.Q:What should we do when our machine doesn't work?--When problem appear

    A:Plan A:1.Contact me or our service team. 2.Tell us what the problem with your machine.Send me the pictures or video to show me what wrong with your machine. 3.Our service team will make a video to show you and tell you how to repair your machine.  Ps:This plan just fit the non-serious condition. And this will save you the travel expense and other fee of our engineer.

       Plan B:1.Contact me or our service team. 2.Tell us what the problem with your machine.Send me the pictures or video to show me what wrong with your machine. 3.Our service team will discuss your case. 4.Our service team will decide how to repair your machine.5.We'll tell you to book flights ticket or pay the travel expense. 5.Our engineer  set out with the right machine accessories after the flights ticket prepared.

5.Q:What should we pay when your engineer reached us?--Fees for the repair acton

    A:Besides the round trip teckets,the buyers need to responsible for our engineer's ordinary working dinner and accomodation.

6.Q:How long will your engineer stay in our company?--Time for repairing

    A:Normally,1-5 days.

7.Q:If I can ask your enginner to proform the re-training during the repairing period?--Retraining

     A:Yes.Our engineer will re-training your employee free.Please learn it serious to save money in the future.Ps:Our engineer can speak English.

8.Q:What should we do if your engineer do not repaired the machine within 5 days?--When accident appear

    A:Normally,this will not happen to our skilled engineer. Just in two cases this will happen.1.The problem is not clear when you told me and thus our engineer bling the wrong machine accessories.2.You have new require about the machine, such as you need to mark log on a new kind of material and need our engineer provide the perfect operational date. If not in these two cases,no extra charge.

More Questions? Please Contact Me!