Air filter making machine for truck and car Filter paper Pleating machine for air filter paper filter paper

Profile

The pleating machine is fully automatic production line for mass production of HEPA and ULPA filters. The machine adopts mechanical,electrical and pneumatic control as a whole, high efficiency,operate easily,running stable and reliable,Widely be used to manufacture all kinds of mini pleat filters of glass fiber media. The machine is total independent design and manufacture. After years of hard working, now we are so confident that our topping engineers make perfect pleating machine up to international level. From the market feedback, almost all users including many international air filter makers are satisfied with the machine. We always devote ourselves to manufacturing best pleating machine for you.

Process of mini pleat filter

Media paper roll→Thread media onto Air bulking roller→Turn on the tension →Media to be imprinted→Cut the needless media edge to ensure the correct width of media→Apply hot melt glue →Slow cooling → Pleat filter pack→Filter pack forwarded to conveyor belt→Cut the media to make single filter pack manually.

Machine Components

1,Media roll control system: The specific tension control is precision and so significant for quality pleating. 
2,Imprinting and pulling:Two pairs of imprinting rollers, gearing and servo motor,and steady pulling rollers with servo drive. Imprinting rolls are unique design to ensure the pleats good look and no damage. Reasonable transmission design avoids precision getting down because of abrasion. 
3,Slitting Cutter system:Pneumatic cutting control with 2 cutters. 
4,Hot-Melt gluing:2 nozzle bars equipped with 96 pcs of hot-melt nozzles with pneumatic control system. To separate into 3 units that means operator do not need to close/open the nozzles manually one by one when you pleat filter pack of 2 or 3 feet width. 
5,Hot-Melt applicator:2 tank units with sufficient melting capacity,The pressure of glue application is closed loop control to ensure an adequate stability of the produced filter pack, PID control for temperature. 
6,Cooling system:Several rollers to make hot-melt beads cool down. 
7,Erection unit:A pair of erection rollers with adjustable pleating control rack. Unique design makes space adjustment so convenient and efficient. 
8,Outlet conveyor:2 delivery tables with speed-regulated conveyor belts, the hot-melt beads cool down so that a particular pleat pitch is obtained. 
9,Operation panel:Touch screen, Status display and Alarm function. All parameter needed is very easy to key in and change,Also during the machine running you still can change the glue pressure, tension and speed etc. 
10,The electricity control system: A complete integrated control system is accurate and steady. Major electronic components are reliable international made.

Specification

1,Max. Diameter of Media Roll                          800mm 
2,Max. Width of Media Roll                             1220mm
3,Max. Width of Filter pack                            1220mm 
4,Operation Speed                                      4~22m/min 
5,Available Pleat height                               24-96mm 
6,Distance between hot-melt beads                      25.4mm 
7,Number of Hot-melt beads                             48×2(line) 
8,Number of Scoring speed(Max.)                      250/125 pleat/min 
9,Main power                                           25Kw 
10,Compressed air                                      0.6m³/min 
11,Profile size (L×W×H)                              6500mm×3000mm×1100mm 
12,Continuous and Intermittent hot-melt patterns available. Free adjustment of the location of the hot-melt beads during machine running. 
13,Stop glue between pleat packs. (Can set the pleat number of the filter pack with 3~5 pleats without glue. Easy to find and cut)