Sticker Label Machine

  Sticker Label Machine Composition:

• Emergency switch

• Main rotary wheel

• Touch-screen

• Main switch (power)

• Electronic-controlled cabinet

• Level

• Air control

• Label station support regelwerke

• Rack

• Infeed screw

• Infeed starwheel

• Label reels

• Label station

• Discharge starwheel

• Comfort label institution

• Glue supply system

• Conveyor

   

•   Sticker Label Machine constitutes

1. A: mainframe
   Sanyo servo system
   Sanyo servo drive system
   Sanyo motion controller

   SIEMENS PLC
   SIEMENS Color Touch-screen HMI

   Japan SUNX Digital Color Mark Sensor

   Japan SUNX Detection Sensor for coating adhesive

   Japan SUNX Photoelectric Sensor

   Japan SUNX Pressure Sensor

    

   B: Mechanical parts

   Transportation institution: B&M AC motor 370w (with deceleration by BBM), inverter speed control

   Conveyor: industrial nylon chain plate conveyor

   Mainframe transportation institution: B&M AC motor 1.5Kw (with deceleration by BBM)

   Sub bottle institution: industrial worm sub bottle institution

   Into bottle institution: with worm sub bottle institution and starwheel position feeding institution to ensure the accuracy and stability of loading

   Position institution: Mechanical pre-location, using the camwheel institution to planish the bottle for label positioning

   Labeling institution: Containers are picked up by rotary wheel, labeling during the rotation.

   Supply label institution: Sunswell high speed servo OPP label supply system (drive by servo-motor)

   Pressing label institution: Arc brush unit

   Guided bottle institution: adjust by double coordinate section guide rail

   Glue supply system: Sunswell hotmelt glue supply system (German SEIMEC control system) ensures the accuracy and uniformity of gluing

    

2. Safety part of the machine

   Safety protection: In order to keep the operator safety, when the machine is running please close the protective doors

   Lack of label alarm: Set an alarm to remind the operator to change the label when the label will be use out

   Lack of bottle alarm: When lack of the bottle the machine will stop and make an alarm .The machine will restart automatically as soon as the bottles have been put that will facilitate on-line production

   Leak of labeling alarm: To control the quality of labeling

   Pressure testing: When the pressure cannot meet the equipment requirement, the machine will stop to against bad products produce

   Vacuum testing: When the vacuum cannot meet the equipment requirement, the machine will stop to against bad products produce

   Temperature testing: When the temperature cannot meet the equipment requirement, the machine will stop to against bad products produce

    

3. Method of Operation

   The containers are picked up by the infeed starwheel and transferred to the container table. The container rotation begins when they are positioned between container plates and centering bells.

   The speed of the feed roller is adjusted to the required label length for continuous web tension. A standard threading unit ensures optimal film feed. In the cutting unit, the labels are precisely cut while a PLC commandand servo-motor provide an exact cut-off point.

   Two narrow strips of hotmelt glue the labels together, which are applied by a heated glue roller to the leading and trailing label edges. The label with the glue strip on its leading edge is transferred to the container. This glue strip ensures an exact label positioning and a positive bond. As the container is rotated during label transfer, labels are applied tightly. Gluing of the trailing edge ensures proper bonding.

    

   Process: Infeed bottle → pre-position →label cutting → gluing → labeling→label by press out → finish

    

   

    

4.   Sticker Label Machine Technical parameters:

   Power supply: Three-phase 380V 50 Hz 7000W
   The total length of equipment: 3000mm (conveyor length 3000mm or can be regulate base on your product lines)
   Equipment width: 2000mm

   Conveyor speed: 20m/min (the speed of the transmission lines can be adjusted according to actual production)

   The method of speed adjustment: uninterrupted- adjust rate

   The largest Speed of labels feed: maximum speed of 100 meters labels / min

   The largest speed of labeling: 6000-18000BPH @500ml

   Labeling accuracy: ± 1mm
   Integrated Labeling accuracy: ± 1mm
   Product Size: base on client supply container (2000ml)

   Maximum label width: 130mm
   The maximum length of label: 500mm
   The maximum diameter of label: 500mm
   Paper core diameter: 152 mm
   Labeling glue: leading and trailing edge gluing with hot melt

   Gluing temperature: 120~160℃

   Type of label: opp label, paper-plastic composite film label, paper label

   Labeling workstation: 6 per cycle

   The quantity of labeling mold: one suit (to be satisfied with one product, each mold contains infeed worm, infeed starwheel, discharge starwheel, position bottle and so on )

   Machine weight: about 2000 Kg