Soya Sauce Filling Machine

1.General Descriptions

Bottles will be transferred to rinsing machine by bottle feed-in screw and star-wheel, bottles will be caught by clamp to turn over by special clamp for water rinsing. Each rinsing valve is equipped with ionizer which can generate iron to mix with compressed air to blow into bottle for cleaning dust inside of bottle. Meanwhile dirty air will be suck by air pump to avoid secondary pollution. Bottle will be turned over to normal condition after cleaning. To prevent filling area from being polluted by rinsing area, there are 3 star-wheel is adopted to convey cleaned bottle from rinsing area to filling area where filling valves is equipped with weighting sensor which have been well protected. After automatic peeling is empty bottle inspection and slanting bottle inspection, start to slow filling, then switch to normal filling. It will be switched slow filling when liquid level is approaching determined position, finally the sensor will send signal to stop filling when reach the determined weight. Reset the weighting sensor after bottles leave the bottle support for the following filling, filled bottle will be conveyed to capper by transition star-wheel. Capper is equipped with cap elevator and unscrambler, sorted caps will be conveyed by cap chute to cap feed-in plate where the caps will be captured by capper for capping. Capped bottle will be conveyed to conveying chain for following process.

2.Main Features

1)     Compact structure, complete control system, easy operation, highly-automatically, can deal with bottle missing, bottle jamming, bottle blocking automatically. Filling will be stopped when no bottle fed in, failed filling valve will not be fed bottle and cap.

2)     Frame adopts welding structure and oil trap for the convenience of collection and discharge of pollution which meet the sanitary filling requirements.

3)     It adopts variable pitch screw and bottle supporting conveyor. It can realize fast bottle size change after changing few parts. Bottle support plate adopt flexible structure to avoid to cause damage to weighting sensor in some extreme case. Meanwhile crooked bottle detection is adopted to stop filling when the bottle is not put on the right position.

4)     Clamp splice of rinsing is made of good material to get high wear resistance and corrosion resistance, so it has long service life.

5)     Height of filler and capper are adjustable for easy operation.

6)     Rinsing medium is ionized air which can clean bottle inside efficiently.

7)     Machine adopts structure design features corrosion resistance, long life and free from lubrication to save operation cost. The machine parts which in contact with products adopt excellent 316L stainless steel to avoid dead corner for easy cleaning and corrosion resistant.

8)     It adopts weighting filling, weight sensors mounted on the filling stations will send signal to filling valve to stop filling when it has reached the determined weight. It has fast respond speed and high filling accuracy.

9)     Filling valves adopt two-pass cylinder to realize slow-fast filling switch to reach high efficiency and accuracy to avoid much foam which may be created by big flow rate.

10)   Defoaming mechanism is equipped with filling valves, each filling valve is equipped with butterfly valve which is helpful to maintenance

11)   It equipped with drainage recycling device for the convenience of changing products, and drain to specified position.

12)   Overload protection is installed on bottle feed-in and feed-out star-wheel to ensure safe operation. Some other protection device like safe gates are installed.

13)   Capper has corrosion resistance after special processing treatment.

14)   It equipped with imported centralized grease lubrication device to lubricate it periodically by injecting grease.

15)   It adopts touch screen to realize human-machine conversation, operation status of equipments are shown on screen clearly.

16)   Electric components adopt well-known brands.

3.Parameters

4.Configuration