10000BPH soya sauce filling monoblock

1.General Descriptions

Empty bottle will be conveyed to inlet of rinsing by conveying chain, and transferred by variable pitch screw and star-wheels to rinsing station and bottles will be caught by clamp to turn over for rinsing, rinsing material includes water and ozone. Then bottles will be conveyed by star-wheel to supports of filling station. There are weighting sensors installed on the bottle supports which are well protected. After automatic peeling is empty bottle inspection and slanting bottle inspection, start to slow filling, then switch to normal filling. It will be switched slow filling when liquid level is approaching determined position, finally the sensor will send signal to stop filling when reach the determined weight. Reset the weighting sensor after bottles leave the bottle support for the following filling, filled bottle will be conveyed to capper by transition star-wheel. Capper is equipped with cap elevator and unscrambler, sorted caps will be conveyed by cap chute to cap feed-in plate where the caps will be captured by capper for capping. Capped bottle will be conveyed to conveying chain for following process.

2.Structure Features

1)     It has compact structure, complete control system, easy operation, high automation and filling will be stopped when no bottle fed-in.

2)     It adopts variable pitch screw and bottle supporting conveyor. It can realize fast bottle size change after changing few parts. Filling amount is adjustable by electronic scale.

3)     Clamp splice of rinsing station is made of special material which has corrosion resistance and long service life.

4)     Height of rinsing, filling and capping stations are adjustable.

5)     Machine adopts structure design features corrosion resistance, long life and free from lubrication to save operation cost. Machine parts which in contact with products adopt excellent 316L stainless steel to avoid dead corner for easy cleaning and corrosion resistant.

6)     It adopts weighting-sensor filling which equips weight sensor on the filling valves to send signal to filling valve to stop filling when liquid level reach determined height. It has fast respond speed and high accuracy.

7)     Filling valves adopt two-pass cylinder to realize slow-fast filling switch to reach high effiency.

8)     There is protection mechanism for weighting sensor to avoid being damage.

9)     It adopts touch screen to realize human-machine conversation, operation status of equipments are shown on screen clearly.

10)   Electric components adopt well-known brands.

3.Parameters

4. Configurations

1. SEW  Main Reducer: SEW

2. Weighting Sensro:HBM

3. Plastic bearing: igus

4. Sealing: Imported

5. Pneumatic component: SMC

6. PLC: AB

7.Touch Screen: AB