Glass Bottled Carbonated Drink Filling Machine

The machine for glass bottle integrates the function of rinsing, filling and capping together, designed according to filling processing demands of carbonated water.

The bottle enters into the filling part of 3-in-1 machine through screw by convey chain. The filling valve acted by the cam can realize up and down. The filling valve opens and begins filling when it moves down and touches the bottleneck, the filling valve move up and leave the bottleneck when it finishes filling, the full bottle is transferred to the capping part through hold neck transition poking wheel. The guard plate holds bottle upright not rotating. The screw capping head keeps in revolution and autorotation. It can finish a whole capping course including catching, pressing, screwing, discharging through the action of the cam. The full bottle is transferred to bottle outlet conveyor to the next process through poking wheel.

Input bottle part

Screw bottle feeding, the suitable bottle is 250ml-2000ml.

Rinser

Rotary rinser: applicable for wine, beverage and water cleaning.

The new bottle is transported through the separation screw and starwheel by the clamp and turn over device; bottle neck is held up words, after aseptic water rinsing, the bottle neck goes up and transported to another process.

The rinsing contact part and out cover adopts the stainless steel material

Open design gear driving

The bottle in place is equipped with pneumatic part, controlling the bottle, avoiding the falling down bottle come to the main machine

Water pipe of rinser is equipped with pressure gauge and pressure maintaining valve

Manually adjust the elevation for different height bottle

Water collecting tray: recycle the rinsing water

Rising volume for each bottle: 500ml, 90ml/s; 1.5l, 150ml/s (0.25MPa)

If no bottle or stop, rinsing stops; while it comes to bottle, it runs again.

Conveyor wheel part

The material is super-corrosion stainless steel, the wheel has block bottle protect device.

Filler

A. Filling valve use isobaric mechanical valve

B. Main drive adopt gear drive independent, high efficiency, small noise, long life, maintenance-free, transducer can control the main motor speed, the machine adopt Variable-frequency variable speed, whole operations area, motor base is stainless steel contain carbon steel.

C. Guide bottle system, simple structure, according to bottle style, can change

D. The whole machine can be controlled automatically by PLC.

E. Filling product liquid level height adopts liquid level probe control, liquid level steady, filling reliable.

F. The machine important parts and electrical elements is import production.

G. Filling product can be controlled automatically and have CIP washing connector.

Capper

Aluminum cap capper is composed by gear device , capping device , anti rotate pole and elevated device .The drive is passed through transfer gear to the capper gear , and the elevated pole pass it to the capper.

The up and down movement is done by capping cam .The capping cam stays still, it rotates with the main equipment, and it rotates under the gear ring. Two screw roller and two ant burglary ring roller complete the capping under the capping self rotation. The cam is fixed on the top board .So the cam stands still, when it rotates, the roller on the sleeve rolls along the cam curve while the sleeve moves up and down.

When main shaft and gear rotate under the capping head, while two screw rollers and anti burglary roller complete capping under self rotation. If there is no cap, the safety piston will stop roller mesh. Adjust the nut can adjust the pressure.

Output bottle star wheel part

Nylon wheel and conveyor belt cooperate output the bottle.

Output bottle conveyor belt part

Conveyor motor use frequency control of motor speed, which keep pace with the 2-1 machine. Prevent overturned bottle

Rack part

Rack is welded by high quality carbon steel, Antirust processing and spray surface. surface is covered by the SUS 304.

Main Specification

l  Touch screen: SIEMENS

l  PLC program controller: SIEMENS

l  Inverter: SIEMENS

l  Photoelectrical controller: BANNER

l  Proximity switch: TURCK

l  Other electrical components: SIEMENS

l  Pneumatic component: FESTO

l  Water pump: CNP

l  Main motor: SEW

Technical Parameter

Capacity:                                          2000BPH (500ml);

Rinsing head:                             18

Rinsing water pressure:        0.2-0.25 MPa

Rinsing water consumption:        1 t/h

Filling valve head:                      18

Filling type:                                Isobaric Filling

Filling temperature:                     4-6°C

Capping heads:                          4

Power of the screw capping:              0.6~2.8Nm (Adjustable)

Air source pressure:                   0.7 MPA

Air consumption:                        0.8M³/min

The total power:                         3.2KW

Machine dimensions:                  2780mm*2080mm*2700mm

Machine weight:                         3000Kg