Flexible Polyimide Capton Electric Heating Element

Product Name:Flexible Polyimide Capton Electric Heating Element 

Product Description

Polyimide film type heater is a kind of sandwich structure of the translucent metal flexible electric heating piece. Also known as metal electric film, its upper and lower sides of good heat resistance, good insulation properties of the polyimide film, intermediate resistive circuit is made of special alloy foil. It because of the characteristics of temperature and resistance to chemical corrosion and widely used.I n the limited space and weight, electrothermal film exposed to vacuum, oil or chemicals such as environment, is the ideal choice for metallic electrothermal film.  electrothermal film exposed to vacuum, oil or chemicals such as environment, is the ideal choice for metallic electrothermal film. Metal electrothermal film has excellent dielectric strength, excellent resistance to electric intensity and excellent heat transfer efficiency, heating element using special gold, has excellent resistance stability and electro-thermal conversion rate.. Which makes it can be widely used in heating area and be able to get fairly high temperature control precision.

  Polyimide film electric heater advantage
  1.Planar heating, high thermal efficiency, energy saving
   Polyimide film electric heater is planar heating material, with the heated body formed to maximize the thermal conductivity, small heat transfer resistance.Ohmic heating heat can be quickly transferred to the heated body, and because of this heating good thermal conductivity, so the heating temperature is not too high,not red, glowing, radiant heat loss is very small,hence the electric membrane made of electric appliances, thermal efficiency is very high, generally around 90%. As the traditional point of heat dissipation area is small, and other objects to be heated depends on indirect conduction, the electrothermal conversion process, the heat generated by power transmitted can be heated quickly, resulting in the heat of the heating element is too concentrated, the element itself becomes hot quickly, a large part of energy into a light energy loss, resulting in electric conversion efficiency is low.
   Polyimide film type electric heater can be heated for the location of the heating. You only need to put them in need to heating the surface of the parts. The light-weight structures in the electric leaf provide close thermal coupling between components and radiator. In the area of heat loss is bigger, you can even specify the configuration using higher power density heating mode.
   2.Preheat fast, long life, easy to damage
   For larger surface area of the polyimide film-type electric heater of the heat transfer element plates foil effect higher than the winding type heater. Therefore polyimide electrothermal film is formed between the resistive element and heat sink thermal difference is not very obvious, electric film remains relatively low temperature state. General electric heat source is always used under hot condition, so it is prone to oxidation, joint caused by open circuit. The electric film work due to a large contact surface, fast heat conduction, so its temperature is low, which improves the ohmic heating electric film material in the oxidation state of their own problems, prolongthe service life.
   3.Overall optional strong, wide application
   Electric membrane can be made in film, linear, can according to the need of the interception of different length and size, with wrap, paste and winding is fixed in the heated surface, the complex shape of the vessel or the work surface can be coated. The characteristics of electric heating film application range of the electrothermal film heating element is much wider than the traditional.
   4.No open flame, safety and reliability
Electric film in electric conversion process does not produce fire. When the electric film heater is heated to 100 °C boiling state, the electric film does not burn paper, cotton, matches, it will not ignite in contact with. Therefore, it is suitable for some electric film heating insulation needs, but does not allow application of special places exposed to open flames.
   5. Save space,reduce weight
   Polyimide metal electric heating film weight usually only (0.04 q/cm2), measuring the thickness of element only (0.12mm). For areas with limited space, such as defense electronics, aerospace equipment, portable medical equipment, high-density electronic devices, polyimide film electric heater can meet your requirement.
   6.Anti-corrosion, anti-radiation
   Resistant to most chemicals, such as acid and solvent corrosion. Resistant to 106 rads of radiation.
   7.Custom Device
   Custom options can provide the perfect complete solution, significantly reducing assembly time and improve productivity. Custom configuration provides a balanced heating output performance, in order to improve the processing capacity and productivity.

 Polyimide film type electric heater Application
1.Medical diagnostic equipment and analyzers.

Standard Flexible Specifications

Flexible heaters furnish fast warm-up, precise heat, and long life in virtually any shape, size, and wattage. 
Flexible Kapton heaters provide highly efficient heat transfer over a wide temperature range. The thin, lightweight, and flexible design provides superior surface conformance.. extending heater life by minimizing the thermal gradient between resistive element and heat sink. In addition, flexible heaters feature low outgassing, tear resistance, and dimensional stability.

Limitless Designs
Flexible heaters are available with integral RTD's, thermocouples, or thermistors for optimum response time and gradient control. Sensors can be laminated inside a heater, adhered to the heater surface, or installed at specific locations within the system to prevent overshoot and heat fluctuations.

Factory Bonding
Proper heat-to-part installation is critical to achieving a tight bond, superior performance, and high reliability. For optimum heater performance and cost effectiveness, we can factory mount a heater to your thermal subassembly. You can supply the heat sinks or have us fabricate them to your specification, giving you a guaranteed bond, superior reliability, and the benefit of our extensive experience in bonding techniques.

Contact us today for an innovative and custom solution for your heater needs. We also offer a variety of standard sized heaters with different resistence values allowing you to test your prototypes.

Materials

Polyimide H Film

Polyimide H film is synthesized by polymerizing PMDA and ODA in strong polar solvents through

the process of film forming and imine treatment at high temperature, which possesses excellent 

physical, chemical, and electrical properties; it is also radiation resistant, solvent resistant, low &

 high temperature resistant, It can be applied successfully in a wide range of temperature as low 

as -452F (-269c) and as high as +500F (+260c). Thanks to its unique excellent properties, it is 

the ideal candidate in many applications.

FH&FHF Polymide Film

Description

The Polyimide FEP Film is a dry adhesive tape, which is made by a polyimide film coated with TeflonFEP fluoropolymer adhesive on one side(FH) or both sides (FHF) upon high-temperature baking. 

Overall speaking, this film combines the excellent properties of Polyimide film and FEP(F46) 

resin, and it has a unique balance of excellent electrical, thermal durability, and chemical properties over a wide range of temperatures. It resists both high and low temperatures, radiation, and 

it is mechanically and electrically stable. In addition, it is self-adhesive. It also acts as a 

moisture barrier which enhances the chemical corrosion resistance.

FPC polyimide Film

Description

The FPC Polyimide Film is synthesized by polymerizing an aromatic dianhhydride and an aromatic diamine. It has an excellent balance of electrical, thermal, mechanical, physical, and chemical properties over a wide temperature range (from_269℃(_452℉) to 400℃(752℉)). In particular, it is high_temperature resistant and exhibits excellent thermal stability

Polyimide Tape

Polyimide Tape,is also known as the imitation of kapton tape,is with polyimide film as the basic carrier, and coated with imported pressure sensitive silicone adhesive.It can endure

high temperature up to 260°C within half an hour, and it also features like: electrical insulation, radiation resistance, solvement resistance etc. It’s mostly applied for the motor

insulation, gold finger protection of PCB during wave soldering etc.Without any residue after the tape

is removed from the gold finger.