The competitive price scrap tyre processing pyrolysis plant with two years warranty

Product descriptions of scrap tyre processing pyrolysis plant

1) The ability to recover valuable product and/or energy from waste, such as the waste tires, waste rubber and waste plastic, city garbage etc. 

2) The process is "greener with high technology solutions".

3) The ability to reduce and eliminate deposal of scrap tires, or waste plastic in landfills.

4) Helps to meet the country's recycling philosophy and targets.

5) Reduces greenhouse gas production helps meet Kyoto Protocol Target P/S. Waste tire recycling machine or waste plastic recycling machine, also named as pyrolysis equipment. Waste engine oil recycling machine or residue recycling machine, also named as distillation equipment.

After being processed, all the tires or plastics will be fully recycled, most percent are turned into fuel oil, and the others are carbon black and fuel gas. It does not cause secondary pollution.

The production line of scrap tyre processing pyrolysis plant

Waste tyre crushing system  →Constant temperature heating system →Continuous pyrolysis system →Carbon black production system →Gas purification system →Flue gas purification system →Control system →Oil distillation system →Oil 

Production line features of scrap tyre processing pyrolysis plant
1) The use of advanced low-temperature pyrolysis cracking patented process to achieve continuous production of industrial, environmental and safety risks to eliminate the fundamental.
2) Patented heating technology and a unique heat dispersion technology combined with low sulfur heating transfer catalyst so that the material is heated evenly, oil and high yield, good quality oil and carbon black.
3) Income after production line can purge gas as a fuel for all heating systems, and the use of waste heat recycling technology, high thermal efficiency and reduce operating costs.
4) Low-temperature pyrolysis process so that safety performance and equipment life greatly improved.
5) Special flue gas cleaning systems can remove all the contaminants: H2S, CO, CO2, SO2, SO3, NOX, NH3 and other organic compounds and solid particles, so that emission targets meet the requirements of European and American high-standard countries.
6) The entire system using PLC programmable logic control system, the control point can automatically control a variety of functions of data acquisition, operation, record, print reports, alarm.

Main parts of scrap tyre processing pyrolysis plant

Auto feeder:

1. Made by Q245R boiler plate 

2. Auto-welding both inside and outside 

3. With rock wool insulation board.

Reactor:

1. 50 ton hydraulic pressure 

2. Can feed all types of materials 

3. Save labor and save time

Catalyst chamber:

1. improve oil yield and oil quality 

2. Reduce the speed of oil gas so that it can be better cooled

Oil-water separator:

1. Separate oil and water 

2. Collect heavy oil 

3. Water sealing design keep safety

Condenser:

1. The oil gas is cooled separately by small pipes inside condenser 

2. Light oil is collected here

Vacuum device: Keep machine running under normal pressure

Anti-back fire device:

1. Recycle residual gas to furnace as fuel 

2. Water sealing design prevent tempering

Dust removal device: Dispose of flue gas caused by using coal, wood, oil or natural gas.

Characteristics of scrap tyre processing pyrolysis plant

1) High oil output rate 45% - 55% with special catalyst formula and high tech.
2) Rapid condensers and large cooling area, assure you get much more and higher quality oil. Diversiform cooling system (condensers or pipe pond) can be choose according to client's willingnes.
3) Dust-removing device -four levels dust processing system make sure no any population and the output smoking is the spray .more environmental protection. No-pollution.
4) Double tail-gas recycling and burning system, saving energy.
5) Q245R boiler plate, high temperature resistance, thickness reaches 16mm, guarantee
     4-7 years service lives. And optional plate is Q345R.

Adventages of scrap tyre processing pyrolysis plant   

1. Environmental protection Long service life

1) Well water dedusting system can avoid black smoke.

2)The exhaust gas will be recycled for heating reactor, no gas pollution.

3)Every junction of the reactor is in good sealing situation with professional sealing material.

2. Long service life

1) Material: Q345R special steel plate, thickness 14-16mm.

2) Welding: Automatic welding machine with heating treatment and x-ray detection will prolong the service life of reactor to the max.

3) The service life of the reactor will be 5-6 years.

3. Energy saving

1) Well sealing for heating system, no gas leak and saving fuel.

2) The exhaust gas will be recycled for reactor heating.

The usage of the final products 

1) Fuel oil: oil from this plant can be used as industrial fuel for burning.
2) Crude carbon black: crude carbon black from this plant is crude, and it can be sold to the brick factory as internal combustion or to the factory needing it as raw materials, such as tyer, shoe, cable and sealant companies.
3) Steel wire: it can be sold to the iron and steel company directly.

After sales service  

1) Installation and training: our company will send one technician for each set of machine for guiding our installation, testing the machine and training your workers.The installation period shall be 15days. 
2) Warranty: The warranty period is 2 year.The problem caused by wrong operation of workers shall not be responsible by our company.

Contact information