palletizing production line

Specifications

  General Summarize: YK-HP40 High Lever Palletizing Line

The high-level palletiser is the most effective solution for high production requirements. It is designed to stack bags/sacks,rubber bales onto pal let according to the required patterning m ode and layers

The Palletizing System is used in the industries of Building materials,petrol,chemical, Fertilizer, food processing, and transportation port etc. It can perform bagging and palletizing automatically for powder and granular materials such as chemical fertilizer, plastic granules (PP/PE/PVC) and grains etc. It is easy  for  customers to store, transport and sale their products.

  It is designed for Middle and high-speed production requirement, consisting of  Low level infeed and high level infeed.For high speed requirement, the double-infeed or multi-infeed design will be recommended.

*Detailed Introduction Of Equipment:

1. Touch Screen Panel and Control Panel put your operator in control, display shows real-time operating data and allows independent operation of all functions,diagnostics, and changeover settings. It provides an easy to follow sequence for auto and manual functions, and auto-setup for daily, shift or batch runs.Preventative maintenance messages automatically alert the operator for periodic or routine maintenance

2. Bag Pusher & Conveyor System is the start of high-level

palletiser, which is used to convey filled bag and force the vertical bag to be horizontal ones.And then,another redirection device make the bag to turn in 90 degree                     

                                                                                                               .

3. Incline Conveyor

Double-layer belt , Equip body coated

4. Flattening conveyor    It is used to flatten and guide filled bag, and makes stacking compact and in order. (check the picture 7&8) When following equipments (turning conveyor, patterning conveyor etc.) are busy, it can pause bag in order to provide time for busy equipments.It can also play a part in storing filled bag.

 5.Turning conveyor   It was consists of turning device and conveying device. It is used to turn bags 90°, 180° or 270°, depending on the desired pattern so that the bag mouth will face in when palletized.

 6. Vertical Orientation Vs Horizontal Orientation

When bag vertical orientation is required, the bag is conveyed into position above the turning conveyor, and the turning device moves vertically to lift the bag from below, supporting the entire weight of the bag. After turning bag 90°, 180° or 270°, the turning device retracts below the roller conveying device so that the turned bag will be transported to next working position.

When bag horizontal orientation is required, the bag is conveyed into position above the turning conveyor, and turning device is rotated 90° from horizontal plane to vertical plane to hold and then turns the bag 90°, 180°or 270°. After that the turning device is rotated to its initial position so that the turned bag will be transported above the belt conveying device to next working position. This turning device moves steadily, fast and is less noise

Technical Specifications and Performance Parameters

onveying speed: 0.9 m/s

Conveying belt width: 1150 mm

Power: 0.55 kw+0.75 kw

7.Patterning Conveyor(picture 11,picture 12)

It is a important part of palletiser, used to arrange bag to meet palletizing need depending on desired pattern.

Technical Specifications and Performance

Parameters

Conveying speed: 0.9 m/s

Conveying belt width: 1150 mm

Motor power: 0.55 kw+ 0.75kw

8.Positive load transfer                                 

The transfer table has a roller stripper plate which reduces friction, allowing bag transfer without squeezing or shifting the contents which can deform the bag. The edge of the transfer table is stainless steel in a tapered design to allow bags to glide smoothly from table

9.Pressing Device 

It is used to push bags which are patterned in groups onto buffer plate or layer plate where a layer of bags will be arranged. After forming a layer of bags, the pressing device presses the bags in order to make the stacking compact and trim.                                 

Technical Specifications and Performance Parameters

Working speed: 0.8 m/s (adjustable)

Motor power: 1.1 kw

10.Layer former

   It is used to reshape a layer of bags and put them onto pallet which is lifted by a lifter. Three types are optional, air-float layer former, belt (roller) layer former and sliding-plate layer former.                                   

11. Pallet elevator Pallet

Elevator with integrated chain or roller                         

conveyor and safety mechanical device

 enabling safe maintenance procedures

12. Pallet Conveyor  (see Pic 15)

Pallet conveyor is used to convey

pallet which is stored in pallet magazine to palletizing working position

Technical Specifications and Performance Parameters

Pallet Conveyor               

Conveying speed: 0. 5 m/s

Motor power: 0.75 kw

13 . Loaded Pallet Conveyor  (see Pic 15)

Loaded pallet conveyor is used to convey empty pallets to lifter for                           picture 15

palletizing or to convey and store loaded pallets. The loaded pallet conveyor

where pallet is to be taken away by forklift is fixed with safety device

against collision

Loaded Pallet Conveyor

Conveying speed: 0. 5 m/s

Load capacity: Max 2000 kg

14. Safety Door and Light Sensor (Schneider - Germany )

15.Adaptable to all conventional packing patterns but without changing any parts of equipment

16. Extremely careful bag handling and low noise level, under 60 db