washing filling capping 3-in-1 water filling line

Main features

Rinsing part

lRotary rinser: applicable for wine, beverage and water cleaning.

lThe new bottle is transported through the separation screw and starwheel by the clamp and turn over device; bottle neck is held upwords, after aseptic water rinsing, the bottle neck goes up and transported to another process.

lThe rinsing contact part and out cover adopt the stainless steel material

lOpen design gear driving

lThe bottle in place is equipped with pneumatic part, controlling the bottle, avoiding the falling down bottle come to the main machine

lWater pipe of rinser is equipped with pressure gauge and pressure maintaining valve

lManually adjust the elevation for different height bottle

lWater collecting tray: recycle the rinsing water

lRising volume for each bottle: 105ml/s(0.25MPa)

lIf no bottle or stop, rinsing stops; while it comes to bottle, it runs again.

Filling part

lAdopt the German technology, achieve to fill the cleaned bottle

lAdopt the guiding pole with cover function ;bottle held elevation desgin , ensures the complete seal between bottle neck and filling valve ,avoids the leakage.

lEquip with the anti break device ;bottle break cleaning ,avoiding the next botte .

lEquip with complete CIP cleaning function

lAccording to different height , it achieves elevation automaticlly and equips with the high& low level safety protection .

lMain drive adopt the gear drive with open design :high effeciency ,low nocie ,long life ,easy matainance ,full lubrication .

lAdopts the stepless frequence inverter to control main motor rotation

lBottle guding system ,simple structure ,which can change the bottle size more easily .

lAdopts the bottle held structure

lPLC control , the default can be listed as block ,cap shortage and etc.

lFilling machine: Adopt supporting structure of the bearings, simple and reliable structure, easy maintenance, smooth operation.

lFilling pressure filling a unique filling valve structure makes stable liquid shunt, to avoid foaming with the level correction.

lOn the orientation of the guide rod, the pre-mask function; bottle bottom hold structure enhanc accurate sealing of the mouth and the filling valve, reducing the material leaks from the bottle.

lEquip with the level sensor to ensure the filling stablity .

lThe key part and electril component adopt imported products.

Capping part

lCappig part :sorted cap is capped on the filled bottle ,and then transported to the next step.

lCapper rotates through the speed reducer machine .The cap leaves the hopper under the centrifugal function .The exit is equipped with the cap reverce dvice ,when the reverce cap comes ,it is changed to the right direction ;the cap quantity is controlled by the photoelectric switch ,ensures the caping falling effect.

lIf the container has the cap ,the second cap cannot go in ,which utilizes the cap .

lAnd it is equipped with photo eletric swith on the slding trail ,when it tests that there is no cap ,it stops automatically

lCapper is equipped with compensation function, reducing the bottle break rate.

lIf there is only one standard crown cap in different size bottle, the capping mold doesn’t need to be changed.

lAccording to different height bottle shape, the capper can be adjusted automatically.

Technical parameters

lRated output: 6000BPH (0.3L)

lWashing heads: 18

lWashing time: 2-2.5s

lFilling valve heads: 18

lFilling valve speed: 140-150ml/s

lCapping heads: 6

lFilling temperature: 0-4°C

lSuitable bottle type: D=50-100mm, H=150-320mm

lCapping torque: 0.6-2.8Nm (adjustable)

lInstalled capacity: 3.37KW

lCompressed air consumption: 0.25Nm3/min (when 0.6MPa)

lWater consumption: about 2m3/h for washing (0.2-0.25Mpa)

lOverall dimension: 2500x2000×2700mm

lWeight: 4.5T

Main composition