Carbonated drink filling production plant Hy-Filling

Company Instruction:

Located in Zhangjiagang City of Suzhou, the Yangtze River Delta, our company has 50million RMB fixed assets, covers an area of 30,000 square meters, with a more than 30 professionals team to design and develop, is a key professional enterprise, which integrates development, research, design, manufacture, technology service and marketing, to manufacture complete sets of wine, beverage and sticky filling equipments.

We are adhering to the principle of "market-oriented, quality as the main line, service as the guarantee and repute as the basis". HY-Filling follows ISO9001:2000 international quality management system, it has established and improved the quality assurance system to ensure the quality and performance of the company's products. The Development department of HY-Filling, with advanced technologies, has more than 30 full-time design and development engineers. HY-Filling's technologies mainly sources from Italy, France, Germany, Switzerland and Japan; furthermore, a set of liquid filling production line with advanced technology and high starting-point has been developed combined with China's basic conditions, its high automation level achieved the one in late nineties. Department of After-sale Service of HY-Filling adheres to service goal of "Customers' needs are urgent, customers' requirements are important, customers' satisfaction is the aim", provides the services of equipment installation guidance, products testing, maintenance and spare-parts supplying, consultation, complaints, regular visit every 24 hours.

HY-Filling has a network of customers for the complete set of beverage bottling lines more than 500 which spreads 30 more domestic provinces, municipalities, autonomous regions and the United States, Britain, Japan, the Middle East, Southeast Asia, Africa, Russia, CIS, South Africa etc. Besides the production and sale of equipments, HY-Filling provides various technical services to help users design equipment layout, answer users' consultation, train users' staff and provide practical operation guidance.

DCGN series carbonated soft drink filling machine-HY Filling

General description

This model special for carbonated beverage filling, combined with rinsing, filling and capping. It is innovated and designed in the requirement of carbonated beverage technics, on the bases of introducing, digesting and absorbing advanced technology abroad. It is reasonable in structure, safe to operate and easy to maintain, which is an ideal choice for beverage producers.

Main features

Rinser

This machine adopts rotary washing method, mainly used for water new bottle rinsing purpose, and then sent the bottles to filling part.

PET bottles enter the machine by distributing bottle star wheel, and making the bottle mouth adown with clamp pincers and overturning device by grip the bottles mouth. After sanitary water rinse and drain, automatically turn to the bottle up, bottle after a star wheel conveyor to the filling machine. Mainly parts of equipment structure, washing media material, external protect frame are high-quality stainless steel, open-gear transmission.

Into-water pipes has pressure meter. Washing machine has water defrosting tray for recycling washing water. Washing water capacity per bottle is 105ml/s(0.25Mpa hour)

Technical parameters

Rating output:                  5000-5500(0.5L)

Washing heads:                  18

Washing time:                   2-2.5s

Filling valve heads:                18

Filling valve speed:               140-150ml/s

Capping heads:                   6

Filling temperature:                0-4°C

Suitable bottle type             D=50-100mm, H=150-320mm

Capping torque:                  0.6-2.8Nm (adjustable)

Installed capacity:                 3.37KW

Compressed air consumption:       0.25Nm3/min (when 0.6MPa)

Water consumption:               about 1.5m3/h for washing (0.2-0.25Mpa)

Overall dimension:                2500x2100x2700mm

Weight:                          5.5T

 Main composition

Installation and commissioning

After the equipments arrived buyer's workshop, the buyer should take it's place for each equipment according to the supplied layout; the seller will send the experienced technician to guide the installation and debugging and trail production, and fulfil the designed capability within the designed time. The installation, debugging and training is about 30-35 days.

Training

The seller will supply technical training to the buyer. The training is includes: equipment structure and maintenance, control and operation. After training, the technicians of the buyer will grasp relevant operation and maintenance skills, and could adjust the technologies more skilled, and can deal with all kinds of malfunction in time.

After-sales service

1) After qualified of the equipment, the seller will supply one year guarantee, control system one year guarantee, free charge for wearing parts, and other spare parts with cost price. Within guarantee period, the technicians who accepted training should strictly obey the requirements asked by the seller to operate the equipments and maintenance, to find the common malfunctions and fault clearing in time; if the technicians of the buyer couldn't solve the problems themselves, the after-sales department will supply long range guide service by phone; if relevant measurements couldn't solve the problems, the seller will send the technicians to the buyer factory, clear the fault or relevant technical problems on site, the charges will reference to the installation and debugging charges.

2) After guaranteed, the seller will supply widely favorable technical support, after-sales service for the lifetime: favorable price for the wearing parts and other spare parts.