Lube Oil Filling Machine

Issue

Application Description

Applicable Filling Materials

1)      Engine Oil

2)      Other material with similar viscosity.

Best Filling Range

10ml – 5000ml, and other types are available for customization

Type of Container

1)      Plastic bottle, Jar, Can

2)      Other container as per customer’s requirement

Type of Capping

1)      Common Plastic Cap, or Anti-stolen Plastic Cap

2)      Cap with pre-plugging requirement

3)      Capping with aluminum foil sealing requirement

Type of Labeling

1)      Common self-adhesive single, double or three labels on one container

No

Issue

Assumptions

1

Filling Materials

Engine Oil

2

Container to be filled

Assume fill into container as indicated in the application above

4

Range of packing weight

1,3,4,5 Liter

5

Filling accuracy

High Accuracy

6

Output of the Production Line

840-960 Bottles per hour,  4200-4800 liter per hour

7

Measuring Method

Volumetric

8

Type of Cap

Assume is common plastic cap, aluminum foil sealing before capping

10

Type of Label

Assume is common self-adhesive Sticker

11

Number of Label on one container

Assume is 2 in the both sides

13

Automation Requirement

Assume that :

1)         Container Feeding manually

2)         Cap Unscrambling and Pre-capping automatically

3)         Filling , Sealing and capping automatically

14

Code Printing

Assume coding printing needed

1

Filling Material: Engine Oil

Filling Range : 1,3,4,5 Liter

Configure with 1H-ZLDG series oil filling machine, which equipped with metering pump other than piston pump, faster filling speed, better filling accuracy

2

Filling Accuracy: High Accuracy

0.2% for 5 Liter volume other than 0.5 % above for piston pump filling machine

3

Automation

1)         Container feeding Manually

2)         Filling, Capping, sealing and labeling automatically

3)         Cap scrambling and pre-capping automatically

4

Output

840-960 Bottles per hour,  4200-4800 liter per hour will be economic module

No

Issue

Our Solutions

Advantages

Common Practice

1

Filling Devices

Metering Pump

1)         High filling accuracy +/- 0.2-0.3%

2)         Higher filling speed

Piston Pump

1)         >+/-0.5% filling accuracy

2)         Lower filling speed

2

Anti-dropping

Stopper plus vacuum sucking

Dual anti-dropping

Mechanical valve/stopper

3

Anti-foaming

1)         Lifting by filling

2)         Frequency conversion filling

Dual speed filling mode , ensure filling speed and anti-foaming

Only lifting by filling

4

Availability

One filling head one pump

Problem with one head doesn’t affect others

Only one pump for all filling heads

1

Container Unscrambling & Feeding  Sub-system

a

Container Loader

NA

Load the container to container unscrambler

b

Container Unscrambler

NA

After unscrambling , the container will be orderly goes to next process

c

Container Feeder

NA

Temporary container stocking and feed to next process

2

Container Cleaning Sub-system

a

Water Washing Machine

NA

b

Air-water Washing Machine

NA

c

NA

3

Filling Sub-system

a

Automatic Engine Oil Filling Machine

1H-ZLDG-4

1

Configure 4 Filling Heads

4

Capping Sub-system

a

Cap Unscrambler

1

b

Inner Stopper caper

NA

c

Automatic Capping Machine

1H-XG-II

1

Configure 1 Capping Head

5

Labeling Sub-system

a

Automatic Flat Container Labeling Machine

1H-TB-III

1

2 sides labeling

6

Code Printing Sub-system

a

Inkjet Type Printing Device

MP-200

1

7

Other Auxiliary Devices

a

Conveyor

1

Assume 10 meters to connect with different sub-systems

b

Automatic Containing Sealing Machine

BIS-2800

1

To sealing the container before capping by aluminum foil.

No

Document

Code

Description

1

Products Selection Guide

SG

To select or customize the suitable products for the clients upon the feedback of Selection Guide, which include project background, parameters and other client’s requirement

2

Products Profile

PP

To enable the clients understand the overview of the products, Covers sections of Basic Features, Application, Construction, Typical Products, Approvals, and Optional Features

3

Installation Instruction

IN

To explain the step of installation of the equipment, and include commissioning instruction as well

4

User Manual

UM

To cover the content of Operation & Maintenance and Trouble Shooting

No

Issue

Description

1

Type of container to be filled

1)      Bottle, Jar or Pot and the what is the packing materials , like, plastic ,glass etc.

2)      Size of container, Diameter/ Width, Height

3)      Sealing or capping requirement, Need to specify the type and dimension of cap

4)      Labeling Requirement

3

Range of Filling

To specify how many liters to be filled in one container, it is fixed volume or frequently change the volume of filling, if yes, need to specify the range.

4

Filling Accuracy

To specify the filling accuracy requirement for regulation compliance or filling materials cost saving

5

Filling Speed

To specify containers per hours.

6

Automation Requirement

1)      Filling Material Loading , Products un-loading

2)      Container sorting and feeding

3)      Boxing Requirement

7

Other Special Requirement

To be advised