excellent quality core filling snacks food machinery

With the advantages of various models, flexible configurations, wide application range, plenty of types and easy operation, this line is suitable to produce puffed foods, such as layer cake, layer pipe, rice puffed snacks with jam center, Marshall food, half-puffed food, non-puffed food, and longitypical food with jam centre, etc which are delicious perfect snack foods easy to digest & carry for consumers.

Technological Process

Raw Materials Configuration→ Mixing→ Conveyance→ Extrusion→ Jam Injection→ Forming & Cutting-off→ Conveyance→ Drying→ Flavoring

Equipment Configurations

1.    Flour Mixer: Stir mixed raw materials evenly with a certain amount of water. Choose different GY flour mixer model according to different output requirements.

2.    Spiral Conveyor: Convey stirred raw materials into feeding hopper of extruder.

3.    Extruder: Select different GY extruder model based on clients’ raw materials and output capacity requirement. With the help of special control cabinet, extruder is able to extrude the raw material under different temperature & pressure, and produce puffed products. The shapes of products can be changed by changing the modules in extruder.

4.    Core Filling Machine: Fill peanut butter, chocolate cream, etc into open tube puffed by extruder

5.    Multi-functional Shaping Machine: Cut off puffed food with jam center into a size from 2cm to 15cm.

6.    Elevator: It is used to lift up semi-products into next equipment.

7.    Multi-layer Drying Oven: Dry semi-finished products. It is the most common dehydration plant for puffed food. It includes a belt dryer and some in-built heating devices to carry out drying by means of electricity, vapor, diesel or gas. The drying temperature and drying time can be controlled.

8.    Flavoring Line: Select square flavoring machine, single-roller flavoring line or dual-roller flavoring line, based on output and product properties. Single-roller and dual-roller flavoring line combine the functions of flavoring with seasoning and oil injection together.

Characteristics

§   Various models to meet different output capacity requirements.

§   Flexible configurations to meet different produce, budget and workshop layout requirement.

§   Vast raw material range to produce different final products by only one production line.

§   Different shapes and appearances of final products can be made by changing different modules in extruder.

§   High automation and accurate control system to save labor cost and improve the quality of final products.

§   Independent temperature control system is able to realize zone temperature control, electronic induction, accurate & visual digital display.

§   Feeding system without material returning. It is unnecessary to clean barrel and screw in case of restarting or material replacement.

§   Screw adopts high-performance nitride alloy steel with strong wear-resistance and longer service life.

§   Food-grade stainless steel. Neatness and easy clean.

Technical Parameters

Workers

Normally 1-2 operators are sufficient for production.

Company Introduction:

Jinan Guanyuan Machinery & Equipment Co., Ltd.(GY Machinery)is the professional manufacturer for advanced and high efficient extrusion food machinery.

GY has an expert team with around 15 years experiences in this extrusion machine industry. We constantly research extrusion technology and explore food process in order to benefit our clients producing better and creative food.

After years of research, GY has more than twenty production lines with different functions and capacities to meet different customer requirements:

1.Direct Puff Snack Food Process Line

2.Breakfast Cereal & Corn Flakes Process Line

3.Core-Filling Snack Food Process Line

4.Pellet Snack Food Process Line

5.3D Pellet Snack Food Process Line

    Pani Puri/ Golgappa Puri/ Golgappa fryum/ fryum

6.Cheetos/Kurkure/ (Nik) Naks/Corn Curls Process Line

7.Triangle Chips/ Doritos/Tortilla Chips Process Line

8.Fried Wheat Flour Snacks/Salad/ Crispy Chips/Bugles/Rice Crust Process Line

9.Pasta Process Line

10.Nutritional / Artificial Rice Process Line

11.Nutritional Powder/Baby Food Process Line

   Modified Starch Process Line

12.Bread Crumb Process Line

13.TVP/TSP/Soya Protein Process Line

14.Pet Food Process Line

15.Mini Burger Patty/Nuggets/Fillet/Steak Process Line

16.Mini Instant Noodle Process Line

17.Instant Noodles Production

18.Mini Biscuit Process Line