full-automatic vietnam prawn crackers processing line

Introduction (application)

This processing line uses potato starch, corn starch as main material to produce a variety of twice extrusion food in different shapes, such as crisp pea, shell, screw, square tube, round tube, wave etc. which are popular in the market. This process line is characterized by unique techniques, rational configuration and stable performance. It can finish steaming, extruding and shaping in one step without boiler. The product has similar shape to the real one and tastes crispy and delicious after fried.

Technological Process

Raw Materials Configurations→ Mixing→ Conveyance→ Extrusion→ Shaping→ Conveyance→ Drying→ Frying → Flavoring & Oil injection

Raw Material

Potato Starch, Corn Starch , Wheat Flour, Cassava Starch, etc.

Characteristics

Various models to meet different output capacity requirements.

Flexible configurations to meet different produce, budget and workshop layout requirement.

Vast raw material range to produce different final products by only one production line.

Different shapes and appearances of final products can be made by changing different modules in extruder.

High automation and accurate control system to save labor cost and improve the quality of final products.

Independent temperature control system is able to realize zone temperature control, electronic induction, accurate & visual digital display.

Feeding system without material returning. It is unnecessary to clean barrel and screw in case of restarting or material replacement.

Screw adopts high-performance nitride alloy steel with strong wear-resistance and longer service life.

Food-grade stainless steel. Neatness and easy clean.

Technical Parameters:

Workers

Normally 1-2 operators are sufficient for production.

Samples

Jinan Guanyuan Machinery & Equipment Co., Ltd.(GY Machinery)is the professional manufacturer for advanced and high-quality food machinery.

GY has an expert team with around 15 years experiences in food machine industry. We constantly research extrusion technology and explore food process in order to benefit our clients producing better and creative food.

After years of research, GY has different production lines with different output capacities to meet different customer requirements: 

1. Direct Puff Snack Food Process Line

2. Breakfast Cereal & Corn Flakes Process Line

3. Core-Filling Snack Food Process Line

4. 2D Pellet Snack Food Process Line

5. 3D Pellet Snack Food Process Line

6. Cheetos/Kurkure/ (Nik) Naks/Corn Curls Process Line

7. Triangle Chips/ Doritos/Tortilla Chips/Pringles Potato Chips Process Line

8. Fried Wheat Flour Snacks/Salad/ Crispy Chips/Bugles/Rice Crust Process Line

9. Natural Potato Chips / Crisps / French Fries Process Line

10. Pasta/Macaroni Process Line

11. Nutritional Rice/ Artificial Rice Process Line

12. Nutritional Powder/Baby Food Process Line

    Modified Starch Process Line

13. Bread Crumb Process Line

14. TVP/TSP/Soya Protein Process Line

15. Pet Food/ Dog Food/ Cat Food/ Fish Food Process Line

16. Biscuit Process Line

17. Instant Noodle Process Line

18. Meat / Seafood/ Vegetable Fast Food Process Line 

      Burger Patty/ Chicken Nuggets/ Chicken Popcorn/ Fish Fillet Process Line