2016 Automatic Palm Oil Fractionation Plant from Huatai Professional Company

2016 Automatic Palm Oil Fractionation Equipment from Huatai Professional Company

Brief Introduction of Huatai Company:

Henan Huatai Cereals & Oils Machinery Co., Ltd. (short for HHFOME) is located in the Industry cluster of Huaxian, Henan Province which covering 100,000.00 square meters and have more than 580 staffs. We are a large scale grain and oil equipments production enterprise which specialized in researching, designing, manufacturing, installation. Since now we have got 22 items national patents, 6 international prizes, etc. Our equipments habe got ISO9001, SGS, CE, IAF and CNAS certifications. Also we have been exported to Bolivia, Sudan, Kazakhstan, Russia, Tajikistan, Malaysia, Indonesia, Bangladesh, Vietnam, Thailand, Burma, etc. All of our members will try our best to help you build a powerful and most suitable plant to save your costs and get max benefits.

The Crude Palm Oil Refinery Plant and Palm oil fractionation equipment includes following sections:

Section1. Crude Palm Oil Refinery Workshop

Section2. Palm Oil Fractionation Workshop

Section 1:  Crude Palm Oil Refining Workshop

Flow Chart:   

The whole process mainly includes the following processes:

1). Degumming and Water Washing, Drying Process

2). Bleaching Process

3). Deacidification and Deodorization Process

Process Description of Palm Oil Refinery Plant :

1). Degumming and Water Washing, Drying Process

The crude oil is filtered by bag type filter to remove the impurity. The filtered oil , metered by flowmeter, is pumped to degumming section.After heating to the required temperature, the oil is mixed with phosphoric acid. Then sent to the condition tank. The reaction time is around 20-90 minutes according to the quality of oil.

This processing section adopts high effective mixer which can divide the phosphoric acid into particle(10um). This improves the contact area between phosphoric acid and non-hydratable phospholipids which improve the transform from non-hydratable phospholipids to hydratable phospholipids.
The process of Heat Exchange between Dryed oil and crude oil saves the energy.The drying processing is reaction in vacuum device which protect the oil from the air(oxidation)
The whole degumming process is controllable in controlling room (such as temperature and flow meter).

2). Bleaching Process of Palm Oil Refinery Plant  

The bleaching earth is fed by oil flow meter,time and ration. Which can ignore the missing feeding situation.The bleaching time is adjustable which is advanced than traditional processing. This can calculate the time of bleaching.
The heated degummed oil is sent to mixer. The mixed bleaching earth is also sent to mixer. the mixed oil is sent to bleacher from mixer. The bleaching time is about 30-60 minutes. The oil is sent to filter (double filter) to remove the spent earth. The oil is pumped to drying tank to remove the moisture. The temperature during whole bleaching processing is adjustable.The filter system can realize automatic oil inlet , oil circle, filtering, spent earth discharge etc.

The bleaching section adopts the device which can catch the odor (using recycle water). This way can ignore the odor pollution. ( Palm oil fractionation equipment)

3). Deacidification and Dordorization Process

The oil in this section is sent to vacuum deodorization tower to remove the FFA and odor.( using steam). The FFA is recovered by FFA catcher.
In order to save energy, Firstly, the oil is sent to do heat exchange with deodorized oil. Then is heat to 235℃-260℃ by high pressure steam.
This section adopts the high pressure steam boiler to provide the heat source. 
The vacuum system adopts water circle vacuum pump. It use the circle water to catch odor to ignore the odor pollution.

Section 2:  Palm Oil Fractionation Workshop

Flow Chart:   

Process Description of Palm oil fractionation equipment :

Natural oil is a mixture of mixed triacylglycerol; Because of fatty acid chain length, no saturation, the constitution and the location of a double bond and the fatty acid distribution in triacylglycerol is different. Which make triacylglycerol components exist differences in physical and chemical properties. Fractionation is according to the melting point of difference in physical properties and its solubility, make oil into solid, liquid (under a certain temperature).Despite two operation of fractioantion and winterizationare similar, but it has different purposes.

Freeze Crystallization

After heat change and heating, Oil is pumped to cystallizer. Starting the stiring and chilling water circle pumop. Then the crytallization is beginning.when the chilled water is not enough,open the chilled water to add.The design of crystallization processing is based on ration of oleine, stearin and liquid oil.The whole crystallization process is controled by computer curve.This ensure the crystal maturing and furture filtering.

Filter of Palm oil fractionation equipment

When the temperrature is reached to required remperature, the oil is pupmed to filter. When the compressed air is ready, the filter start the squezzing,discharging cake operation. When in the winter, we can use another filter to filter oil to get required oil.after filtering, the oil is sent to storage tank. The stearin is melted. Then sent to storage tank. 

Main Projects Scope:
-----30-5000T/D oilseeds pretreatment project
-----30-5000T/D oilseeds extraction project
-----10-500T/D crude oil refining project
-----10-500T/D crude oil fractionation project
-----Oil interesterification project
-----Oilseeds protein, phospholipid project
-----Natural pigment extraction project
-----Grain deep processing project

Typical Project:
----30-1000T/D rice bran pretreatment, expanding, extraction project
----30-600T/D rice bran oil refining project
----150-1000T/D cottonseed dephenolizing protein
----10-1000T/D palm fruit oil pressing project
----10-500T/D Non acid method biodiesel production project
----10-2000T/D corn deep processing project

Newest Technology:
---Energy saving oil vacuum deodorization technology
---Concentrated protein extraction technology
---Mixed oil extraction technology
---Mixed oil refining technology
---Molecular distillation technology
---Broken rice desaccharification technology
---Continuous lignite extraction technology

Quality and Service Commitment:

Our company always put the interests of customers and product quality of the first place, and always adhere to the" no best, only better" as their purpose. We will be commitment to provide high quality products with perfect site services and after-sales service. Now the specific commitments as follows:

1. Ensure to timely provide complete sets of equipment and accessories.

2. Ensure that one-time installation debugging acceptance.

3. To provide high quality material with preferential price.

4. Priority to provide customer our new craft works and products.

5.Free training technological operator to ensure the trained staff can independent operation.

6.In the installation process, we will appoint a installation supervision staff on the spot. we will offer an experienced project manager, organize a good installation team for the work of field installation debugging.

7.After the equipment field assembly and installation, we will be also responsible for the single equipment debugging, on-line debugging and Feeding trial operation ,to ensure that equipment can normal operate in full load conditions. We will provide all kinds of information and records according to the requirements of the bid. The qualified completion files will be provided to customers according to their requirements within one month after acceptance.

8.Warranty period, all because of the quality of products has caused the damage or failure of equipment, suppliers responsible for the free repair and replacing spare part. Due to the damage caused by the customer, we only charge material costs for repair and replacement. After the receipt of customers notice, suggest the method to solve problem within six hours, or send personnel to the site to solve the problem within twenty four hours.

If u have any questions about the Palm oil fractionation equipment, please feel free to contact me. Our teams will try our best to offer u the most suitable equipments.