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production line of bright bar process of peeling and straightening treatment
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Product Details
Condition | New | Type | Horizontal | |
CNC or Not | CNC | Automatic Grade | Automatic | |
Max. Swing Diameter | 85mm | Place of Origin | Shandong, China | |
Brand Name | Haige | Model Number | WXC80S | |
Voltage | 380V/440V | Power(W) | 75000 | |
Dimension(L*W*H) | 3.5m*3.5m*2.4m | Weight | 8.5t | |
Certification | ISO9001 | After-sales Service Provided | Engineers available to service machinery overseas |
Product Description
production line of bright bar process of peeling and straightening treatment
Coiler --- Pre-straightening-- Peeling / Turning-- Second Straightening -- Cutting-- Uncoiler
3D photo:
Working Process:(from coiler to horizontal&vertical straightener, peeler, and to cutter to realize production from coil to bright bar of various diameter)
Series WXC centerless lathe is the high-efficiency lathe which is specialized in rough
and precise processing of the metal bars surface. It removes the decarburized layer,
cracks and other defects from the surface of the bars with high precision.In the working
process, the metal bar doesn’t rotate and just walks forward. The cutter tools are driven to
rotate by the cutter head to rotate fastly to peel the surface of the bars.
Advantages compared with the general lathe
1. The over-long metal bars or the wire rods can also be processed.
2. The precessing speed: 1~12m/min which is several times faster than the general lathe.
3. High precision. The diameter tolerance ≤IT9 while the surface roughness ≤6.3μm after peeling.
The surface roughness can be less than 0.8μm if our straightening machines are used afterward.
Applications
1. Ferrous metals:
Stainless steel, bearing steel, spring steel, tool steel, structural steel, alloy steel, free-cutting steel, air valve steel, gear steel, others;
2. Nonferrous metals:
Copper alloy, titanium alloy, magnesium alloy, aluminum alloy, etc. Widespread in preparation link in manufacturing of slender axles, hydraulic/pneumatic elements, bearings, springs, auto parts, textile machinery, processing of cold forging materials, instruments, steel pipes, cutters, engineering machinery, sports equipment and other machiner.
3.Widely applied to industries of copper, titanium, aluminum, magnesium, petroleum, power and bridge
(e.g. piston rod, optical axis, bolt, spring, rack, rod thread, stainless steel rod, copper rod, titanium rod, aluminum rod, magnesium rod, bearing ring, draglink, roller shaft, pin, polishing rod, screw, core rod, oil drill pipe, tightwire, pipe blank).
Specification | WXC80S | |
Before Peeling | Diameter Range(mm) | Φ21~Φ85 |
Raw Material Length(mm) | ≥2200 | |
Tensile Strength (M pa) | ≤1100 | |
Surface Hardness | ≤HB320 | |
Curvature(mm/m) | ≤1.50 | |
Diameter Tolerance | According to GB 702-88 second group | |
Roundness | ≤50% of the diameter tolerance | |
Surface Roughness(Ra) | ≤25~50μm | |
After Peeling | Diameter Range | Φ20~Φ80 |
Unilateral Cutting Depth (mm) | 0.35~1.50 | |
Diameter Tolerance | ≤IT9 | |
Surface Roughness(Ra) | ≤3.2μm | |
Roundness | ≤0.3mm | |
Feeding Cutting Speed(m/min) | 1.0-10.0 (reduce feed speed for continuous chips materials) | |
Cutter Head Rotational Speed(rpm) | 290~800 (Six Poles) | |
Main Machine Motor(KW) | 75 | |
Main Machine Size (Length*Width*Height) | 3.5m X 3.5m X 2.4m | |
Main Machine Weight (T) | 8.5 | |
Total Capacity(KW) | 95 | |
Compressed Air Supply | 0.5-0.8Mpa,1.8m3/min,0.8m3 gasholder,two-stage oil- water separator and compressed air freezing drier |
From Wire to Bar
basic composition:
Loader | 1set |
Uncoiling machine | 1set |
Pre-straightener | 1set |
Peeling machine | 1set |
polishing machine | 1set |
coiling machine | 1set |
Process Description
Loader→Uncoil machine→Centerless lathe→Cutting machine→Charging basket
Our machines has been used in the preparation procedure of the following mechanical equipments manufacturing,such as slender shaft, hydraulic pneumatic components, bearings, springs, auto parts, textile machinery, cold forging material processing, instrumentation, steel pipe, cutting tools, engineering machinery, sports equipment etc.. They can also be widely used in copper, titanium, aluminum, magnesium industry, petroleum, electric power, Bridges and other industries, for example, piston rod, optical axis, bolt, spring, gear rack, toothed bar, stainless steel bars, copper bars, titanium bars, aluminum bars, magnesium bars, bearing ring, tiebar roller pin, pin , light bars, screw, mandrel, petroleum- drill pipe, steel cable, pipe billet, etc.
Our company has perfect after-sale service system can provide after-sale service and technical support all over the world to ensure the timely maintenance and support which makes customers be at ease.Creating value for customers is our unremitting pursuit.
We have rich experience in export packaging with professional packaging and professional packing staff. Multilayer packaging is adopted with critical area wrapped with moisture proof and shock proof film, plywood box, or wood box and tray. Multiple reinforcement measures is applied to ensure the solid fixation of equipment on packing box and tray, and the stability of equipment in the container.
- The first layer: wrapped with foam film and stretch film for the special components for the sake of avoiding moisture.
- Second layer: adopting small square plywood block and strapping belt to fix the machine inside the plywood box
- Third layer: the machine itself has screw fixing holes, so it can be tightly fixed on the bottom of the plywood box through screw and nut.
- Fourth layer: inside the container, the gap between machine parts are filled with compact layout to avoid shaking. At the same time, reinforcing between the bottom of the container and plywood boxes once again, furthermore using hanging steel wire protection.
Our company regards quality of products as the life. It has passed and strictly enforced the ISO9001 international quality system certification.Depending on strong software&hardware facilities and strict quality control, the company has passed the inspection and acceptance of the State Administration for Entry-Exit Inspection and Quarantine Bureau and won the centerless lathe " Export Quality License" as well as straightening machine " Export Quality License".
If you have any questions, please feel free to contact us at the following:
Contact Us
- Yantai Haige Machine Tools Co., Ltd.
- Contact nameJingping Ren Chat Now
- Phone86-535-6726618
- Address1#,Jing 7 Rd, High-Tech Zone, Yantai, Shandong
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