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High-efficiency Used tire recycling plant continuous tire pyrolysis machine
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Product Details
Place of Origin | Henan, China | Brand Name | BESTON | |
Model Number | WJ-9 | Type | Other, waste pyrolysis machine |
Product Description
High-efficiency Used tire recycling plant continuous tire pyrolysis machine
General Introductions
Our pyrolysis machine can convert waste plastic, tyre and rubber etc into fuel oil in normal pressure. In general, we can get 1 ton fuel oil with 2.5 tons waste tyre or plastic, the fuel oil can be refined throught the oil distillation machine to the deisel, gasoline, and machine oil. Zero emission, high effiency, our pyrolysis plant not only can resolve the problem of the waste plastic/tyre and pollution, but also can bring substantial benefits for you.
Technical Parameters
Item | Content | ||
Input-raw materials | Waste Tire/Plastic/Rubber; Medical Waste | ||
Output-end products | Fuel Oil, Carbon Black and Steel Wire | ||
Fuel to heat the reactor | Coal, Fuel Gas, Fuel Oil, wood, etc | ||
Model | WJ-6 | WJ-8 | WJ-9 |
Reactor size (L*W) | 6000mm*2200mm | 6200mm*2800mm | 7100mm*2800mm |
Capacity/D | 6T/D | 8-10/D | 16-20T/D |
Power | 24KW | 30KW | 54KW |
Space for Machine(L*W*H) | 30m*10m*10m | 30m*10m*10m | 40m*10m*10m |
Steel Thickness of Reactor | 12mm | 16mm | 16mm |
Life time | 5-8years | ||
Reactor Structure | Horizontal & Rotary | ||
Heating Mode | Combination of direct and indirect heating | ||
Cooling Mode | Environmental Water Cooling | ||
Pressure | Normal Pressure | ||
Workers Needed | 2-3 Workers Per Shift | ||
Oil Yield Rate | 50%(differ according to different raw materials) | ||
Working Form | Continuous/Batch |
3D layout
Raw Materials
End Products
Fuel oil: oil from this plant can be used as industrial fuel for burning, such as power plant factory, cement factory, aluminum factory, central heating factory and so on.
Carbon black: crude carbon black from this plant is crude,and it can be sold to the brick factory as internal combustion or to the factory needing it as raw materials,such as tyer,shoe,cable and sealant companies.
Main Parts
Reactor
Gas Manifold
Heavy Oil Tank
Condensers
Oil Storage Tank
Hydroseal
Environmental Protection
We have reached to the standard of European Environmental Bureau in the following three aspects: waste gas releasing, waste solid recycling and waste water purifying.
1. Waste gas: exhaust gas&hot smoke
(1) Exhaust gas is recycled to the furnace and supplied as fuel during the pyrolysis process
(2) In the furnace, there will be some hot smoke. The dust in it is removed by the de-dusting system. Three specifically designed steps are used, which ensures the gas released is pollution-free.
2. Waste liquid: water
The waste water has two sources: produced in the pyrolysis process; water in the hydro-seal and de-dusting system. The water is discharged after three stage of filtration
3. Waste solid: carbon black&steel wire
(1) Carbon black can be sold to the brick factory as internal combustion or to the factory as raw materials, such as tyre, shoe, cable and sealant companies
(2) Steel wire can be sold to the iron and steel company directly
Successful Cases
1. Installed waste plastic pyrolysis oil refining system in Korea
2. Running waste plastic pyrolysis oil refining system in India
Security 100%
1.100% Avoid burn technology.
2.explosion-proof technology for 100%.
3.With auto welding machine for waste tire oil pyrolysis plant, it can not only greatly improve working efficiency but also guarantee the welding quality.
4.Professional thermometer, pressure gauge and safey explosion-proof valve.
5.It is dangerous to burn exhaust gas (C1 to C4) without any safety measures. but we special design which is hydroseal and gas gun .It is not only guarantee the safety but also can save the fuel.
6.The third generation of heating method which combines the advantages from direct and indirect heating . It is safe for the operation.
After-sale Service
1.Design the installation drawings according to your site
2.For each set of waste plastic pyrolysis oil refining system, one technician will be sent to guide your installation, test the machine and train your workers. Besides, we will provide one month's service for free. After one month, the salary for the technician will be USD65.00/day.
3.1 year warranty, engineers available to service at any time.
4.Periodical call visit, to make sure there is no problems of the equipment.
5.Design specific maintainence program according to different situation of your plant.
Product Certificates
FAQ
Q: How you can clean the emission to meet environmental standard?
A: 3 layers of dedusting system-alkali liquor wasing+ceramic filtering+alkali liquor sprayers. Extra gas from reactor will be recycled into furnace for heating, it will be cleaned by specific device before to be burned of cause. Ash and odor are also well prevented as the pyrolysis system is totally sealed, sepcially for continuous running plants.
Q: Can tire and plastic be mixed to be processed?
A: Generally, we don’t recommend you to mix them. Tire and plastic need different temperature and time to be processed. If you put them together, much fuel will be wasted. Besides, the quality and rate of final oil will also change.
Q: What’s the difference between continuous pyrolysis plant and intermittent pyrolysis plant?
A: They are different in the following aspects:
For the continuous type, the feeding of raw materials and discharging of slag are both automatic. While for the intermittent type, these two processes are manual.
For the continuous type, the feeding hole is very small, so the pretreating system is needed to cut the raw materials into small piece. While the intermittent type does not need this device.
The continuous plant can operate for some time without stop. While for the intermittent plant, the reactor must be cooled before the second batch.
Q: What’s the usage of the Pyrolysis oil? Can it be used in vehicles?
A: (1) The pyrolysis oil is fuel oil and can be used as fuel in some heavy industry factories, such as glass factory, power plant factory, aluminum factory and so on.
(2) If you want to use the oil in vehicles, you may need the distillation plant. It can distill the pyrolysis oil into diesel.
We, Beston(Henan) machinery Co.Ltd., are one of the professional manufacturers specializing in pyrolysis machine, oil distillation machine and carbon black processing machine. Having been in this field for 15 years, we promise that our products adopts highly advanced technology and has the features of increasing oil output 5%, saving energy 30%, protecting the environment and ensuring safety 100%.
More informations about Full automatic High-efficiency Used tire recycling plant plastic recycling pyrolysis machine, please contact us freely!
Contact Us
- Beston (Henan) Machinery Co., Ltd.
- Contact nameHenry He Chat Now
- Phone0086-371-55181866
- AddressRoom 1814, 18th Floor, No.60, Zijingshan Road, Guancheng District, Zhengzhou, Zhengzhou, Henan
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