Plastics Recycling Safety Operation Recycling Fuel Oil Pyrolysis Device for Sale

Our pyrolysis machine can convert  waste plastic, tyre and rubber etc into fuel oil in normal pressure. In general, we can get 1 ton fuel oil with 2.5 tons waste tyre or plastic, the fuel oil can be refined throught the oil distillation machine to the diesel, gasoline, and machine oil. Zero emission, high efficiency, our pyrolysis plant  not only can resolve the problem of the waste plastic/tyre and pollution, but also can bring substantial benefits for you. 

Put the raw material into the reactor, and then heat the burner. The oil gas from reactor will be separated in the manifold. The heavy oil gas will drop down and be stored in the slag oil tank, while the light gas will rise up to the condenser. After cooling, gas turns into liquid and flows to the oil tank. The remained gas that cannot be liquified will enter the hydroseal, and then return to the burner to be burnt after the edulcoration and desulfuration.

WJ-9 waste tire/plastic /rubber pyrolysis plant 

with capacity 20T/D,continuous running for 24 hours per day, equipped with safety device(alarm for over temperature and pressure, Auto pressure releasing system, extra gas recycling system, Fire fighting device) and advanced dedusting system(dust chemical removing tank, ceramic ring filtering system and alkali sprayers), which will guarantee safety and no pollution in production.

1. How many tons per day can your systems process?

For our tire pyrolysis machine, we have 3 standard models.

Batch system: Model WJ-6(6T/D); Model WJ-8(10T/D); Continuous system; Model WJ-9(20T/D);

For our continuous waste tire pyrolysis plant is configured with tyre shredder system, auto feeding system, auto carbon&steel discharging system. The plant can be fed material and discharge carbon & steel automatically and sealed, under 350 degree temperature. 

*1-. About our 20 tons continuous waste tire pyrolysis plant, it can work continuously with scheduled maintenance(once one or two weeks). So the plant can work 25 days per month.

*2-. The operating details for 20 tons per day: first feeding(5 tons material)→pyrolysis process→second feeding(5 tons material)→pyrolysis process→slag discharging for 2 hours→third feeding(5tons material)→pyrolysis process→the last feeding(5tons material)→slag discharging totally. And for20 tons capacities, about 24 hours will be needed in total.

2. I need to know the Quality of the Fuel Oil and Carbon Black produced. I need chemical test/analysis reports for both.

Enclosed the SGS report of fuel oil and carbon black in the file, pls check.
3. Will it process tires whole or shredded tires only?

Batch system: Model WJ-6(6T/D); Model WJ-8(10T/D); Continuous system; Model WJ-9(20T/D);

For our Manual system, if the diameter of the whole waste tire is under 1.2m, we could process the whole tire directly. While, for our continuous system, beforeprocessing them, we need to using the tire shredder to cut the whole waste tire into piece—30cm-50cm, then using the auto feeding system to send them into the reactor to process.

4. What is the total operational space, including maintenance clearances required per each system?

The smallest occupied area of Model WJ-6(6T/D) or Model WJ-8(10T/D) is 10m*30m*10m(L*W*H), while the smallest occupied area ofModel WJ-9(20T/D) is 10m*40m*10m(L*W*H).

Generally the size of 2000 square meters for the factory is enough. If it is convenient, could you send us the layout of your factory, then based on the layout of your factory, we could design the layour of the whole production line for you.—Comment from our engineer.